Setup Sheet - 2DPOCKET

SETUP SHEET FOR 2DPOCKET.MC9

Filename:

C:\MCAM9\MILL\MC9\2DPOCKET.MC9

NC File:

C:\MCAM9\MILL\NC\2DPOCKET.NC

Prog. No.:

1234

Project Name:

Project

Operation:

Operation

Customer:

Customer

Programmer:

Programmer

Date:

03-10-04

STOCK INFO

Material Type:

ALUMINUM inch - 6061

Stock Size:

X8.0000 Y8.0000 Z1.2500

Stock Origin:

X4. Y4. Z0.
(At Center, Z at Top)

TOOL LIST

TOOL	TOOL COMMENT	DIA OFF (M) OFF (L)	LEN OFF (M)	DIAM (M)	C.RAD (M) RAD (L)
T1	3/4 FLAT END MILL	D41	H1	0.7500"	-
T2	1" FLAT END MILL	D42	H2	1.0000"	-
T3	1/8 FLAT END MILL	D43	H3	0.1250"	-
T4	1/2 CHAMFER MILL	D44	H4	0.5000"	-
T5	1/2 SPOTDRILL	-	H5	0.5000"	-
T7	17/32 DRILL	-	H7	0.2813"	-
T9	15/64 DRILL	-	H9	0.2344"	-
T10	1/4 REAMER	-	H10	0.2500"	-
T11	7/16 FLAT END MILL	-	H11	0.4375"	-

OPERATION LIST

3/4 FLAT END MILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.7500

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.0000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

2037 RPM

Direction:

Feed rate:

24.444 IN/MIN

Plunge rate:

12.222 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

Tip

OPERATION INFO

Max X:

+7.3750

Min X:

+0.6250

Max Y:

+7.3750

Min Y:

+0.6250

Max Z:

+1.0000

Min Z:

-1.0000

OP 1: G54 | POCKET | CUT POCKETS

ESTIMATED OPERATION TIME = 00 HOURS, 29 MINUTES, 55 SECONDS

1" FLAT END MILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

1.0000

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.0000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

1528 RPM

Direction:

Feed rate:

24.448 IN/MIN

Plunge rate:

12.224 IN/MIN

Control Comp:

Left

Tip Comp:

Tip

OPERATION INFO

Max X:

+8.0000

Min X:

+0.0000

Max Y:

+8.0000

Min Y:

-2.0000

Max Z:

+1.0000

Min Z:

-1.2500

OP 2: G54 | CONTOUR | FINISH OUTSIDE

ESTIMATED OPERATION TIME = 00 HOURS, 07 MINUTES, 38 SECONDS

1/8 FLAT END MILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.1250

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.0000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

5000 RPM

Direction:

Feed rate:

9.6 IN/MIN

Plunge rate:

4.8 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

Tip

OPERATION INFO

Max X:

+7.6875

Min X:

+0.3413

Max Y:

+7.6587

Min Y:

+0.3125

Max Z:

+1.0000

Min Z:

-0.7500

OP 3: G54 | POCKET | CLEAN CORNERS

ESTIMATED OPERATION TIME = 00 HOURS, 04 MINUTES, 04 SECONDS

SETUP SHEET - CONTINUED...

1/2 CHAMFER MILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.5000

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.0000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

3056 RPM

Direction:

Feed rate:

24.448 IN/MIN

Plunge rate:

12.224 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

Tip

OPERATION INFO

Max X:

+8.0400

Min X:

-0.0400

Max Y:

+8.0400

Min Y:

-0.2905

Max Z:

+1.0000

Min Z:

-0.0400

OP 4: G54 | CONTOUR | CHAMFER

ESTIMATED OPERATION TIME = 00 HOURS, 04 MINUTES, 06 SECONDS

1/2 SPOTDRILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.5000

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.0000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

1833 RPM

Direction:

Feed rate:

14.664 IN/MIN

Plunge rate:

14.664 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

OPERATION INFO

Max X:

+6.4090

Min X:

+1.0060

Max Y:

+6.9941

Min Y:

+1.5910

Max Z:

+1.0000

Min Z:

-0.1100

OP 5: G54 | DRILL/CBORE | SPOT DRILL FOR 1/4 COUNTERBORE

OP 6: G54 | DRILL/CBORE | SPOT DRILL 1/4 REAM HOLE |

ESTIMATED OPERATION TIME = 00 HOURS, 00 MINUTES, 19 SECONDS

SETUP SHEET - CONTINUED...

17/32 DRILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.2813

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.5000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

3259 RPM

Direction:

Feed rate:

31.2864 IN/MIN

Plunge rate:

31.2864 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

OPERATION INFO

Max X:

+4.7701

Min X:

+1.0060

Max Y:

+6.9941

Min Y:

+3.2299

Max Z:

+1.0000

Min Z:

-1.0845

OP 7: G54 | PECK DRILL | DRILL FOR 1/4 COUNTERBORE

ESTIMATED OPERATION TIME = 00 HOURS, 00 MINUTES, 36 SECONDS

15/64 DRILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.2344

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.5000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

3911 RPM

Direction:

Feed rate:

37.5456 IN/MIN

Plunge rate:

37.5456 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

OPERATION INFO

Max X:

+6.4090

Min X:

+3.0279

Max Y:

+4.9721

Min Y:

+1.5910

Max Z:

+1.0000

Min Z:

-1.0704

OP 8: G54 | PECK DRILL | DRILL FOR 1/4 REAM HOLE

ESTIMATED OPERATION TIME = 00 HOURS, 00 MINUTES, 13 SECONDS

T10

1/4 REAMER

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.2500

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.5000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

3667 RPM

Direction:

Feed rate:

46.9376 IN/MIN

Plunge rate:

46.9376 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

OPERATION INFO

Max X:

+6.4090

Min X:

+3.0279

Max Y:

+4.9721

Min Y:

+1.5910

Max Z:

+1.0000

Min Z:

-1.0000

OP 9: G54 | DRILL/CBORE | REAM 1/4 HOLE

ESTIMATED OPERATION TIME = 00 HOURS, 00 MINUTES, 08 SECONDS

SETUP SHEET - CONTINUED...

T11

7/16 FLAT END MILL

TOOL DESCRIPTION

Tool Number:

Diameter Offset:

Length Offset:

Diameter:

0.4375

Corner rad:

0.0000

Number of Flutes:

Overall Length:

3.0000

Flute Length:

2.5000

Material:

HSS

CUTTING PARAMETERS

Coolant:

Flood

Spindle:

2095 RPM

Direction:

Feed rate:

33.52 IN/MIN

Plunge rate:

33.52 IN/MIN

Control Comp:

Computer / Off

Tip Comp:

OPERATION INFO

Max X:

+4.7701

Min X:

+1.0060

Max Y:

+6.9941

Min Y:

+3.2299

Max Z:

+1.0000

Min Z:

-0.2500

OP 10: G54 | DRILL/CBORE | ENDMILL FOR 1/4 COUNTERBORE

ESTIMATED OPERATION TIME = 00 HOURS, 00 MINUTES, 11 SECONDS

ESTIMATED TOTAL PART TIME = 00 HOURS, 48 MINUTES, 05 SECONDS