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It also becomes a source of inconsistent results.
Different skill levels and attitudes can mean the difference between quality parts and junk.
One guy may bench a part perfectly in reasonable time.. the next may go hours over and bench it right out of print
I have found that using a Bull end mill, say 1/2 with a .125 radius leaves a much better finish than a ball. You can get a wider step over too if cutting in the right direction. Of coarse than may not work in tight cavities but it would on the flatter areas and the slopes.
Welcome aboard and glad you got what you needed. I knew you were in good hands with Colin why I step back and let him lead you in the right direction. Have a good weekend.
I have sent requests through the Machining Cloud for Techniks, Sandvik and Ultra-Dex. Add your requests for what you want and if enough are made they may add themselves on. Sandvik does have most everything modeled up but it is a pain to find them. If you or your distributor makes a request to your local Techniks rep you can get STEP files from them.
If windows 10, simply click on start and type in "device manager" and click it. Then click on "display adapters" and right click on the one you want to kill, click disable. Reboot and you are totally running your graphics card.
I feel that's a way to get extra chatter.
I would drill it indersize when it's whole then peck the end mill slow to clean the radius out
Or rough, peck, finish with a internal corner radius like .005 or so
fmt "P" 4 dwell$
That would give you integer output. (May need to add dwell$ = dwell$ * 1000, just before output, or enter '1000' in dialog inside Mastercam, to change the output format...)
Context guys ...Context...
There is a time place for everything....
Die polishing is a skilled art form that cannot be accomplished by handing some $5 an hr flunky a grinder and say go for it.
It takes over a decade to develop the skills necessary perform this art form with any accuracy or consistency.
I will agree that I made my tool paths as smooth as possible so there would be less time on the bench, I also knew the threshold of diminishing returns in my own shop
with the type of work I was doing at any given time....of course there are instances where one can not and should not polish,
But to say that there is no room for bench work is completely inaccurate......and I will and have laughed my xxxx all the way to the bank because I could consistently outbid the competition and win quote after quote.....
The work this guy is doing is wide open...
I was speaking in the context of this type of work.
The fact that the words "polish it" came out of the owners mouth told you instantly how critical this part was.
if the part here was critical you would have heard the owner say say something like....."!@#$!@#$T@ERBDFVCD#$#$#@#@!!!!!!!"
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