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Tinhman

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  1. Thank you for your time gents. I do have Vericut for every machine that we have in the shop. With 5 axis work, we start with Solidworks which we have a Master file that has everything build in such as loading limit, machine travel, spindle......etc. In recent year, I have a feeling that Mastercam just getting better, So may be it is time to give it a shot again. Moreover, it is more convenient if i can use Master cam machine simulation to verify my program then I dont have to go back and forth a lot between mastercam and Vericut.
  2. Thank you Mr. I knew that I will have a hint from you and it is just a matter of time. The reason for doing this is I just want Master Cam Machine simulation get closer with reality which sometime will help me to verify the machine travel limit in X Y Z and I already ran into a few parts that really pushing the machine window. May be there is a easier way to get it done but I just dont know how. Again thank you for your help.
  3. Hi guys, Right now , Mastercam machine simulator showed my machine home at center X0Y0 and acctualy my machine home position should be on upper right corner at X7.9 Y7.16535 from center. Is there any way we can change it and How? Thank you in advance.
  4. Good morning Guys, I would like to send my tool home in Z-axis and X Y to a fixed location (x-19.5 Y+11.5 and always calculate from center of my machine) before any rotation move. Can any one give me a sample code for this in Heidenhain control. Thank you in advance.
  5. Let me know exactly what you want. I will help you out.
  6. Thank you for the info. For sure I will look into it the future but now I have a task and I have to get it done asap.... I used to get a lot of helps from this forum... just wonder where all the macro's guru went...
  7. Hello all macro expert. Still it is not working. PLEASE help!!!
  8. Thank you guys. I will give it a try as soon as I have a machine open. Tinhman
  9. Good morning all, Please help with this macro. I dont know what I am missing but my wear offset is not adding up the right value after the first run. Machine is Mazak with fusion control. Here the the code ******************************** (MC OP : 2) #160=0 #161=0 #162=0 #163=0 #164=0 N400 (BORE FINISH .750 DIA) (RGH AND FIN .750 DIA) N201 (3/8 EM 2 F 1.0 LOC 1.45 LAH) G0 G17 G40 G80 G90 T20 G0 G28 G91 Z0 G90 M06 #160=.750(SIZE WANT TO MACHINE) #164=.001(TOLERANCE SET AT HIGHEST LIMIT) #161=#[61000+#51999](CAPTURE ORIGINAL VALUE) #162=-[#161+#163](CALCULATE NEW CUTTER COMP VALUE) G10 L13 P#51999 R#162 (ADD NEW CUTTER COMP) M00 (MAX - Z3.) (MIN - Z-.3) G00 G17 G90 G54 X.0032 Y-.0092 S6600 M03 G43 H#51999 Z3. T41 Z.1 G94 G01 Z.05 F100. G41 D#51999 X-.045 Y.0482 F40. G03 X-.1775 Y0. I-.0574 J-.0482 X.1775 Z.01 I.1775 J0. X-.1775 Z-.03 I-.1775 J0. X.1775 Z-.07 I.1775 J0. X-.1775 Z-.11 I-.1775 J0. X.1775 Z-.15 I.1775 J0. X-.1775 Z-.19 I-.1775 J0. X.1775 Z-.23 I.1775 J0. X-.1775 Z-.27 I-.1775 J0. X.1255 Y-.1255 Z-.3 I.1775 J0. X-.1255 Y.1255 I-.1255 J.1255 X-.1775 Y0. I.1255 J-.1255 X.1555 Y-.0857 I.1775 J0. X.0627 Y.0205 I-.0657 J.0362 G01 G40 X-.0072 Y-.0066 G00 Z.25 X-.0068 Y-.0092 Z.1 G01 Z.05 F100. G41 D#51999 X-.055 Y.0482 F40. G03 X-.1875 Y0. I-.0575 J-.0482 X.1875 Z.01 I.1875 J0. X-.1875 Z-.03 I-.1875 J0. X.1875 Z-.07 I.1875 J0. X-.1875 Z-.11 I-.1875 J0. X.1875 Z-.15 I.1875 J0. X-.1875 Z-.19 I-.1875 J0. X.1875 Z-.23 I.1875 J0. X-.1875 Z-.27 I-.1875 J0. X.1326 Y-.1326 Z-.3 I.1875 J0. X-.1326 Y.1326 I-.1326 J.1326 X-.1875 Y0. I.1326 J-.1326 X.1628 Y-.093 I.1875 J0. X.0717 Y.0146 I-.0651 J.0372 G01 G40 X.0014 Y-.0114 G00 Z3. M09 M05 G0 G91 G28 Z0. M01 (*) (MC OP : 3) (PROBE CHECK .750 HOLE) N41 (6MM PROBE) G0 G17 G40 G80 G90 T41 G0 G28 G91 Z0 G90 M06 M01 (MAX - Z1.) (MIN - Z-.25) G00 G17 G90 G54 X0. Y0. G00 Z1. G94 G65 P9810 G54 X0. Y0. F120. G65 P9810 Z-.25 G65 P9814 D.75 (PROBE BOSS/BORE) G65 P9810 Z.1 M05 G0 G91 G28 Z0. M01 (*) (MC OP : 5) #163=[[#160-#138]/2] IF[#138GT[#160+#164]]GOTO7777 IF[#138LT#160]GOTO400 #160=0 #161=0 #162=0 #163=0 #164=0 M01 (*) (*) (*) (*) N401 ( BORE FINISH 1.000 DIA) N202 (3/8 EM 2 F 1.0 LOC 1.45 LAH) G0 G17 G40 G80 G90 T20 G0 G28 G91 Z0 G90 M06 #160=1.0(SIZE WANT TO MACHINE) #164=.001(TOLERANCE SET AT HIGHEST LIMIT) #161=#[61000+#51999](CAPTURE CURRENT VALUE) #162=-[#161+#163](CALCULATE NEW CUTTER COMP VALUE) G10 L13 P#51999 R#162 (ADD NEW CUTTER COMP) (MAX - Z3.) (MIN - Z-.3) G00 G17 G90 G54 X2.1599 Y.1318 S6600 M03 G43 H#51999 Z3. T41 Z.1 G94 G03 X1.8426 Y-.1318 Z.066 I-.1586 J-.1318 F40. X2.1599 Y.1318 Z.0321 I.1586 J.1318 X1.8426 Y-.1318 Z-.0019 I-.1586 J-.1318 X2.1599 Y.1318 Z-.0358 I.1586 J.1318 X1.8426 Y-.1318 Z-.0698 I-.1586 J-.1318 X2.1599 Y.1318 Z-.1038 I.1586 J.1318 X1.8426 Y-.1318 Z-.1377 I-.1586 J-.1318 X2.1599 Y.1318 Z-.1717 I.1586 J.1318 X1.8426 Y-.1318 Z-.2056 I-.1586 J-.1318 X2.1599 Y.1318 Z-.2396 I.1586 J.1318 X1.8426 Y-.1318 Z-.2735 I-.1586 J-.1318 X2.2075 Y0. Z-.3 I.1586 J.1318 G01 X2.1012 G03 X1.8988 I-.1012 J0. X2.1012 I.1012 J0. G01 X2.3075 G03 X1.6925 I-.3075 J0. X2.3075 I.3075 J0. G01 X1.7875 Y.05 G41 D#51999 X1.7375 G03 X1.6875 Y0. I0. J-.05 X2.3125 I.3125 J0. X1.6875 I-.3125 J0. X1.7375 Y-.05 I.05 J0. G01 G40 X1.7875 G00 Z3. M09 M05 G0 G91 G28 Z0. M01 (*) (MC OP : 6) (PROBE CHECK 1.0 HOLE) N41 (6MM PROBE) G0 G17 G40 G80 G90 T41 G0 G28 G91 Z0 G90 M06 (MAX - Z1.) (MIN - Z-.25) G00 G17 G90 G54 X2. Y0. G00 Z1. G94 G65 P9810 G54 X2. Y0. F120. G65 P9810 Z-.25 G65 P9814 D1. (PROBE BOSS/BORE) G65 P9810 Z.1 M05 G0 G91 G28 Z0. M01 #163=[[#160-#138]/2] IF[#138GT[#160+#164]]GOTO7777 IF[#138LT#160]GOTO401 #160=0 #161=0 #162=0 #163=0 #164=0 M01 (*) GOTO8888 N7777 #3000=1(BORE TOO LARGE - OUT OF TOLERANCE) N8888 M05 M09 G0 G91 G28 Z0. G28 Y0. G90 #3901=#3901+1 M30 % Thank you in advance. Tinhman
  10. Thank you very much for all the help guys. I am going to use 5/8 EM 4F ( RobbJack XG-402-20) , 1800 RPM, 40 IPM, 1.0 LOC, .0375 (6%) step over. Is it a good starting point for dynamic milling?
  11. Well, mostly, I have to mill out all the material all the OD of the part. So, The geometry kind of open space and not a lot of tight turn.

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