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Mastercam 5ax definitely rocks at molds. One thing to keep in mind thought is that a lot of features on a mold are more efficiently ran as a 3+2 toolpath. I sometimes use a 5ax path in order to "tilt away" for clearance and also to get off the center of a ball cutter as well.
Don't know if you guys have played with the new tilt away function or multi-ax roughing but here's a few vids.
https://www.youtube.com/watch?feature=player_embedded&v=PG-2F9Xnr3c
https://www.youtube.com/watch?feature=player_embedded&v=vSNf7SOhj8Y
https://www.youtube.com/watch?feature=player_embedded&v=vgk3UpAzRws
The highfeed button (in operation manager next to the post button) does this
It adjusts feed rate according to volume being removed and accel/deccel of machine when set up properly
Mastercam should allow for the taper on the tool as long as you have compensation set to computer. I tried it with surfaces and chains no problem.
If your still having trouble consider using curve 5ax and applying side tilt.
Had to add a line so if manual entry is the first op it comes out after pheader$:
pcomment0$ #Comment from manual entry (must call pcomment2)
if miscopflag = zero, pheader$
pcomment2 #Required if doing boolean 'if' logic testing!
Had a customer call in today that was having problems with outputting manual entry comments. If the manul entry was posted by itself or first, then it would output. If it was after a toolpath operation it would not output. :headscratch:
I tried with the default posts and had the same problem. After trying every trick I knew to try and get them to output I finally added this to the post to get manual entry to work properly:
pcomment0$ #Comment from manual entry (must call pcomment2)
pcomment2 #Required if doing boolean 'if' logic testing!
HTH
I would just update the v9 router post (from cd) to X5 mill. Should be close enough for what your doing. If your going to program the router much then maybe have inhouse tweak it in.
You could find the length of the arc with something like this:
#HomeMade variables
arc_ratio : 0
arc_length : 0
pfind_arc_length #Find arc_length by using sweep angle and radius
arc_ratio = abs(sweep$) / 360 # Find ratio from sweep angle / 360
arc_length = ((arcrad$ * 2) * 3.14159)) * arc_ratio # Find circumference of total cirlce then multiply by arc_ratio to get length
I think this will work (as long as I got my variables right )
Once you have the length you could add a ptimea post block for gcode$ = 2 or gcode$ = 3
Was wondering why it asked who I was before replying. Wasn't logged in, DOH.
Kevin I am sending you the Peck Tap stuff for you to look at for your haas.
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