We have a few of the OMG heads here, larger than your requirement but they do smaller heads - Angle Heads Series BY OMG AMERICA -

I hear what you're saying about roughing and finishing, I find that we are often modifying customer models to get limits correct from the drawings back to the solid just to get an easier and best way to use the model and geometry for the programming. With regards to the FBM within Mcam, our reseller never pushed that feature, in fact, in some ways dissuaded the use of it. I've looked at it and left it where it was because I couldn't get what I thought we needed from it. Maybe now Sandvik are involved, the FBM may be invested in more? Or maybe a training thing for us here!!! The 'easy button' or as we call it here, the 'do it now button' has been pushed, and thanks for the help offer.

This could, and probably will be a massive sticking point for us, thanks for pointing that out.

We have Fusion360 here that came along with our Power Inspect package, I've looked at the software for that, not experienced enough to possibly make an educated comment but I still haven't had a 1 click experience... Unfortunately I can't be sceptical as people much higher than my pay grade have mentioned it, so we have to explore all avenues. It 'appears' to be a possible quick way to get toolpaths down, then get in and fine tune them, I think that is where most time would be lost. I get what you are saying about 'influencers' and hear that a lot.

Hi all. I know this is new software to the market, but has anyone here had experience of CAM ASSIST within Mastercam or any other software - currently Fusion360 is supported (and in Beta for 3+2). Keen to hear any replies. link - CAM Assist for Fusion 360 (cloudnc.com) TIA. Andy.

Carbide is a minimum, I'd suggest as JParis has, PCD. We machine a lot of Tufnol 10G40 and PCD outperforms carbide massively. I'm in the UK and we can get the PCD end mills refinished so the initial outlay of the tool won't be that bad for repeat uses. If threading, we use carbide taps and drilling is carbide also. We have carbide tipped bandsaw blades for slicing the sheets up. Tufnol SRBGF Material - Grades 10G/40, 10G/41, 10G/42 and 10G/44 | Tufnol

I unchecked the 'spiral inside to outside' and worked fine for me? Andy.

I've been working with Peel this morning. Can't understand why yours is leaving more on a face when using the two different options though? Mine appears fine. The filtering as I see it will only make the dynamic peel program smaller. If limited to memory space I'd use the standard Peel. My filtering settings are (metric) as pictured, usually only for fine finishing of surfaces, but as said above, this does give smaller programs regarding any dynamic milling choices. These settings really lose the facets that you can get with surfacing parts. HTH Andy.

I find the 'unexpected error' ummmmm error funny.....really??? if you know the error was coming then it would have been prevented or expected!??? hahaha

Was this sorted? Our lathes here have a reverse G41/42 and positions are doubled (radius position is designated as a diameter) however any radii are programmed actual size That's about all I know!! Andy

As JParis says, filter. When I do any surfacing my goto settings are... this also makes the program smaller! (metric settings)

My 'goto' values of choice for a smoooooooth surface (metric settings BTW)

Probably you will need to try and produce the slot 'normal' to the Z axis, then incline the part and face to produce the helix, even this way will cause the form to be incorrect. If an undercutting tool starts at the highest point (right side) and moves around and down to the left, the cutter will cut in front of it and behind it to produce a bad form. A 5 axis move to get at the undercuts, but that would require a weak tool I feel?

A bit late to the party, but..... I'm with the tapping guys here - we use WNT and tap 316etc... with this tap - Blind hole – Machine taps, right hand | CERATIZIT | WNT | KOMET - and it works with a decent oil. Unsure if you can get these tools in th US though?

3000 reasons per year!