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Void_0

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Posts posted by Void_0

  1. Hi all. I am trying to set up a post to add a trunnion with B and C axes to a 3 axis mill. I have gotten the correct outputs for the rotational axes but have run into some trouble getting the offsets configured correctly. The chuck face is 7 inches above B-axis center of rotation but setting saxisz to 7.0 is giving me an offset in Y instead of -X. Any Idea why this might be happening?

    # --------------------------------------------------------------------------
    # 5 Axis Rotary Settings
    # --------------------------------------------------------------------------
    #Assign axis address
    str_pri_axis : "C"
    str_sec_axis : "B"
    str_dum_axis : "A"
    
    #Toolplane mapped to top angle position strings
    str_n_a_axis : "A"
    str_n_b_axis : "B"
    str_n_c_axis : "C"
    
    #Machine rotary routine settings
    mtype        : 0     #Machine type (Define base and rotation plane below)
                         #0 = Table/Table
                         #1 = Tilt Head/Table
                         #2 = Head/Head
                         #3 = Nutator Table/Table
                         #4 = Nutator Tilt Head/Table
                         #5 = Nutator Head/Head
    
    head_is_sec  : 1     #Set with mtype 1 and 4 to indicate head is on secondary
    
    #Preferred setup is pri. zero matches sec. zero/direction
    #Zero machine and determine the planes perp. to axis rotations
    #These plane combinations are valid:
    #Primary plane   XY   XZ   YZ
    #Secondary or    XZ   XY   XY
    #Secondary       YZ   YZ   XZ
    
    #Primary axis angle description (in machine base terms)
    #With nutating (mtype 3-5) the nutating axis must be the XY plane
    rotaxis1$ = vecx  #Zero
    rotdir1$  = -vecy #Direction
    
    #Secondary axis angle description (in machine base terms)
    #With nutating (mtype 3-5) the nutating axis and this plane normal
    #are aligned to calculate the secondary angle
    rotaxis2$ = vecz  #Zero
    rotdir2$  = -vecy  #Direction
    
    #NOTE: Use of 'top_map' requires the dealer match the
    #      above settings below.  These must match initial settings!!!
    p_nut_restore    #Postblock, restores original axis settings
          result = updgbl(rotaxis1$, "vecy") #Zero
          result = updgbl(rotdir1$, "-vecx") #Direction
          result = updgbl(rotaxis2$, "vecz") #Zero
          result = updgbl(rotdir2$, "vecy")  #Direction
    
    #Nutating machine (mtype 3-5) describe the plane that the nutated axis
    #lays in,  this is the plane perpendicular to the primary axis and
    #secondary axis
    nut_ang_pri$ : -45   #Nutating head secondary axis angle from machine Z positive
    
    #Tool length, typically for head/head machine, both set to zero disables
    #Applied to the tool length, RA applies this along the tool
    drluseclr    : 0     #Use Drill Clearance Plane at start/end -
                         #Read from toolpath parameters
    use_tlength  : 0     #Use tool length, read from tool overall length
                         #0=Use 'toollength' var, 1=Mastercam OAL, 2=Prompt
    toollength   : 0     #Tool length if not read from overall length
    shift_z_pvt  : 0     #Shift Z by tool length, head/head program to pivot (Z axis only)
                         #0=Pivot, 1=Pivot-Z, 2=Tool Tip Programming (without zero length)
                         #Option 2, So we can still take advantage of brk_mv_head feature
    add_tl_to_lim : 0    #Add tool length after intersecting limit, always
                         #on if limit from stock
    use_g45      : 1     #Use G45 offset with right angle head (RA)
    g45_of_add   : 30    #Add this number to tool length no. for G45 offset number
    
    #Axis shift
    shft_misc_r  : 0     #Read the axis shifts from the misc. reals
    #Part programmed where machine zero location is WCS origin-
    #Applied to spindle direction, independent of RA
    #Table/Table -
    #Offset of tables to secondary axis relative to machine base.
    #Tilt Head/Table - Head/Head -
    #Part programmed at machine zero location-
    #Offset in head based on secondary axis relative to machine base.
    #Normally use the tool length for the offset in the tool direction
    saxisx       : 0     #The axis offset direction?
    saxisy       : 0     #The axis offset direction?
    saxisz       : 7.0     #The axis offset direction?
    
    r_intersect  : 1     #Rotary axis intersect on their center of rotations
                         #Determines if the zero point shifts relative to zero
                         #or rotation with axis offset.
    
    #Nutating axis shift, used when calculations are based on mtype 3 or greater
    #'top_map' and toolplane tool paths use the axis shifts above, 5 axis use these
    n_saxisx     : 0     #The axis offset direction?
    n_saxisy     : 0     #The axis offset direction?
    n_saxisz     : 0     #The axis offset direction?
    
    n_r_intrsct  : 0     #Rotary axis intersection with nutating (normally zero)
    
    #Force rotary axis reset at toolchange and other options
    frc_cinit    : 1
    typ3_brk_evn : 0     #Windup limit, use even revolution break position
                         #Primary and/or secondary
    brk_mv_head  : 1     #Break the 5 axis moves to remove gouge
    brk_max_ang  : 1     #'brk_mv_head' maximum angle move, applied if chordal
                         #calculation angles moves are greater (negative disables)
    skp_rdnt_ck  : 0     #Skip 'brk_max_ang' redundant angle check
    
    top_type     : 4     #With 'top_map' select the top toolplane output
                         #0 = Post selects G7 rotation axis
                         #1 to 4, user selected G7 rotation axis
                         #1 = Primary C : Y zero, Secondary A
                         #2 = Primary C : -X zero, Secondary B
                         #3 = Primary C : -Y zero, Secondary A
                         #4 = Primary C : X zero, Secondary B
                         #5 = Custom settings, ptop_type_ax and ptop_type_lim
    
    #Secondary shift (determines position and angle calculation)
    #plane correction 90 degree shift case (plus or minus)
    #used when secondary plane is defined perp to primary zero
    #EX. P - vecx, vecy  S - vecz, vecy
    shift_90_s   : -1     #Shift pos.=1, neg.=-1
    
    #Rotary axis limits
    adj2sec      : 1     #Attempt to adjust the primary axis from secondary?
                         #Allows primary axis to flip 180 to satisfy secondary
                         #0 = Off
                         #1 = Use method when secondary is out of limit
                         #Use with pri_limtyp = one to keep secondary as controlling
                         #limit when limit tripped
                         #Use with pri_limtyp = two to allow 180 degree reposition
    
    #When the tool repositions, an intersection is made to the limits and the
    #tool is driven around the limits to the reposition point as required.
    #Z upper limit is used as the safe transition boundary
    #Linear limits relative to machine base coordinates / part origin
    use_stck_typ : 0     #0=Off, 1=Stock def., 2=Limits
    up_x_lin_lim : 250.  #X axis limit in positive direction
    up_y_lin_lim : 250.  #Y axis limit in positive direction
    up_z_lin_lim : 250.  #Z axis limit in positive direction
    lw_x_lin_lim : -250. #X axis limit in negative direction
    lw_y_lin_lim : -250. #Y axis limit in negative direction
    lw_z_lin_lim : -5.   #Z axis limit in negative direction
    
    clear_stck   : 0.    #Add inc. offset to stock definition for transition boundary
    retract_on_rpd : 1   #This control allows retract on rapids too (don't assume rapid is safe)
    
    #Set pri_limtyp and sec_limtyp on following conditions
    #0 = Less than 180 degrees
    #1 = Equal or greater than 180 degrees and less than 360 degrees
    #2 = Soft limit at 0-360 degrees with hard limits slightly beyond
         #Set limhi-limlo to hard limits, inthi-intlo to 360 degrees total
         #limhi-limlo are expected equal amount from inthi-intlo
    #3 = Greater than 360 degrees
    auto_set_lim : 1     #Set the type from the angle limit settings (ignore these)
    pri_limtyp$  : 0
    sec_limtyp$  : 0
    
    #Rotary axis travel limits, always in terms of normal angle output
    #Set the absolute angles for axis travel on primary
    pri_limlo$   : -9999
    pri_limhi$   : 9999
    #Set intermediate angle, in limits, for post to reposition machine
    pri_intlo$   : -9999
    pri_inthi$   : 9999
    
    #Set the absolute angles for axis travel on secondary
    sec_limlo$   : -120
    sec_limhi$   : 120
    #Set intermediate angle, in limits, for post to reposition machine
    sec_intlo$   : -120
    sec_inthi$   : 120
    
    bias_null    : 0     #mi4 and mi5 bias are applied at null toolchanges
    
    use_tool_plane_as_bias : no$  # Use the tool planes's XY orientation as a bias when tool is vertical?
                                  # When set to 'yes$' the operations' tool plane will be use to calculate
                                  # the primary axis angle.
    
    use_clamp    : 1     #Use the automatic clamp Mcode
    
    #Table/Table spindle axis alignment.  (Typically Z+. Always Z+ with nutating machine types!)
    #  Choose the axis that is parallel to the spindle with all rotaries at their zero positions.
    spind_align  : 3  #1=(X+), 2=(Y+), 3=(Z+), -1=(X-), -2=(Y-), -3=(Z-)
    
    #Machine base matrix (Base matrix to map positions into)
    matb1$       : 1
    matb2$       : 0
    matb3$       : 0
    matb4$       : 0
    matb5$       : 1
    matb6$       : 0
    matb7$       : 0
    matb8$       : 0
    matb9$       : 1
    
    #Tolerance settings for wind up
    p_tol_ang    : 210   #Primary angle move to exceed for direction change
    s_tol_ang    : 210   #Secondary angle move to exceed for direction change
    d_tol_ang    : 210   #Dummy angle move to exceed for direction change
    
    #pri_limtyp = 1, tolerance to validate tripping limit
    #                reset the p_frc_adj_sec flag when back to normal range
    #pri_limtyp = 2, angle move >= to trigger reposition on primary and
    # angle move >= with rev5 or 180 reposition to validate tripping limit
    p_rsoft_tol  : 45
    
    #sec_limtyp = 2, Angle move >= for reposition
    s_soft_tol   : 270
    
    adj_lim_trp  : 90    #Angle move in p_pri_rot180 to trip reposition
    
    #pri_limtyp = 3 and sec_limtyp = 3 control values
    p_rsoft_tol3 : 90    #Angle move >= with rev5 or 180 reposition

     

    3+2 Test.emcam Test.NC Generic Haas VF-TR_Series 5X Mill.pst

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