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KalCam

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Posts posted by KalCam

  1. I sure miss the DMS, way better than the Thermwood I'm stuck with now. Just to be fair the Therm is older and been rode hard without any major problems, you just have to work around it's lack of rigidity.

     

    We ran the DMS 24/5 for 70k cycles without a hicup. Oh Yeah! like Colin said push for the continuous C axis. Another thing I would suggest is to budget in a rock solid post.

  2. I have had a strange event machining a impeller. The vanes were extremely pointed for some reason. Using cut depths for light cuts for the thin points on top worked fine but the same toolpath totaly wiped out the vanes if I tried to avoid machining the top of the vane done by the previous operation. So I adjusted the cut depth above the part and no problem, just some redundant passes.

     

    Not sure if that helps with your situation as this impeller had draft and was just using surface contour toolpath.

  3. You could save your verify as stl, then reopen and put a silhouette boundary around it, if you were looking for a cross section as long as no other surfaces were in the way of the projected view. Also you could open the stl as lines and slice it.

  4. Reko,

    Metacuts gives good bang for the buck, just cutting wood/urethane patterns here but clean code is everything. Mostly to see the actual z extends +/- from programmed zero is a great benefit when cramming a part on a machine with limited clearance, I do a lot of layered machineing "stack and whack" using the same operations and just changing the depth limits. The graphics on Metacuts is not pretty but its rock solid.

  5. Wow! that looks like a mess. This is what I get for just simple path around a 20 x 20.

     

    % 20X20 TEST ,MX

    ; 20X20 TEST - 000500

    ; 04-12-08 11:42

    G90

    G48 S0 ;TCP OFF

    ; 1/4 RTR 56-625 TOOL - 3 DIA. OFF. - 3 LEN. - 3 DIA. - .25

    T3

    M06

    ; Pivot Length=0.

    G29X

    G78

    D3

    G54

    G48 S1 ;TCP ON

    S17000 M3

    M67 ;AIR NOZZLE ON

    G0 G90 X-.125 Y0. B0. C0.

    Z1.

    G51 E.002

    Z.75

    G1 Z0. F100.

    Y20. F300.

    G2 X0. Y20.125 I.125 J0.

    G1 X20.

    G2 X20.125 Y20. I0. J-.125

    G1 Y0.

    G2 X20. Y-.125 I-.125 J0.

    G1 X0.

    G2 X-.125 Y0. I0. J.125

    G1 Z.5

    G0 Z1.

    M5

    M68 ;AIR NOZZLE OFF

    M62 ;VACUUM OFF

    G48 S0 ;TCP OFF

    G53

    M30

     

    This machine has only one table.

  6. Yep! that machine should been running 3-axis at least before that set guy left, even if it was just cutting air. Here's some sample code for my machine.

     

    % XXXX XXXXX ,MX

    ; XXXX XXXXX - 000830

    ; 25-11-08 09:25

    G90

    G48 S0 ;TCP OFF

    ; 3/16 RTR 56-618 TOOL - 2 DIA. OFF. - 2 LEN. - 2 DIA. - .1875

    T2

    M06

    ; Pivot Length=0.

    G29X

    G78

    ; FRONT NOTCH

    D2

    G54

    G48 S1 ;TCP ON

    S18000 M3

    M67

    G0 G90 X1.3772 Y-.6937 B0. C0.

    Z1.

    G51 E.004

    Z-1.004 B90.

    X.9772

    G1 X.8772 F100.

    Z-.904 F250.

    Y-.6928 Z-.8091

    Y-.6862 Z-.7431

    Y-.6725 Z-.6746

    Y-.6531 Z-.6106

    Y-.6277 Z-.5489

    Y-.5968 Z-.4904

  7. Hey cnc,

     

    I was handed a new DMS 5-axis router and know exactly what your feeling. Is your machine new? If it is the guy that set it up should have offered training for a day or two.

     

    The router here uses a xxxxor control set up using TCP, which makes 5-axis programming/part trimming a snap. One thing to add to Colin's great advice is get that post rock solid working through your reseller. We purchased ours and the post guru helped me out alot. Once your post is right you can focus on programming.

     

    I found a old V9 sample file of multi-axis trimming a bed liner. That one file got me up and going on my own and its been one @ell of ride! and this forum is the best.

  8. You can also try cutting a deep channel at the trim edge to give those chips a place to go. I usually seal the mdf anywhere that is not needed to hold down the plastic. Also add o-rings, after that its almost impossible to lift the material off with the vacuum on.

  9. I backed up the whole X2 folder before doing anything. The following info is from my reseller.

     

    You can migrate your settings but do not chose to update your machine definations otherwise all your X2 defination files will be overwritten. After installing X3 go to machine definition menu management and remove all the machine def from the right side list "clearly shows incorrect data path back to X2"

     

    Then select the machine def you want to add from left side list, you will promted to update and the correct data path to X3 will show.

  10. Copy works fine until a x-form is done, then only move works using the exact same steps, anyway thanks for checking out.

     

    What really bugs me is the use of ref. points with 5 axis curve and drill, pretty much useless but that should be another topic.

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