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Bubba85

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Posts posted by Bubba85

  1. 3 minutes ago, C^Millman said:

    Almost impossible. With those joggles in there going to be real hard to make a flat pattern that doesn't need to be trimmed. I said almost, but not just plan on some trial an error until you get it correct. Best to make large and trim to size and call it a day. Let us know many hours you have in this. I would think 4 to 8 hours.

    The flat pattern I develope will be used to make a blank die, so it at least needs to fall into tolerance after it is formed. 

  2. 2 minutes ago, C^Millman said:

    I would old school it. I would go to a plane normal to the part to a view that gives me a good looking down prospective or top. Then I would draw grid lines and project them to the part. I would then start working with them to see what way gave mt the best ones to work on being flat. I could get close, but I would offset it 1/4 big to be safe and go form there. 

    That is what I am getting ready to do, create a bunch of cross section arcs and work out the math for the flat length, the create points for a splines. 

    • Like 1
  3. 3 minutes ago, jeff said:

    Do you mean like a silhouette boundary?

    I need to make a flat pattern that when formed will result in this shape without having to be trimmed.

     

    2 minutes ago, mkd said:

    I've done it in solidworks.....

    I wish I had access to Solidworks.

  4. Ok I need to make a flat pattern of this part. I usually don't have a lot of trouble developing flat patterns, however this one has me stumped. It is not a constant radius but more of a conical shape. Any assistance with this would be greatly appreciated. I do have a file can share if needed.

    741261.jpg

  5. 6 minutes ago, JParis said:

    So let qc fight with him......

    Implied yes but they will likely want a dimension :)

    Yep, send it up the ladder and tell them that you do not have enough information on the print to make a good part.

  6. +1 to a vacuum fixture. Also try looking into Vilmill, it's a .010 thick heat activated adhesive fabric to help hold small parts in place on vacuum fixtures. In theory you cut through the alum. but not through the fabric underneath. 

  7. I've learned to never assume what an engineer is thinking, every time I have it has come back to bite me in the a$$. I would ask him to add a center line or give a dimension.  

    • Like 2
  8. Ok I must have something strange going on. I spent nearly an hour looking for that drop drop and could not find it, I restart X9 after seeing the reply here and its there. Maybe i just needed to wake up a little more, these early hours must be getting to me. :fun:

  9. The company I work for just updated to X9. In the process of customizing to my particular liking I cannot find where to change the operation defults. I tried a quick search of the forum and did not turn up anything. I mainly program our 3 axis gantry routers for flat pattern alum sheet parts, so being able to set these defaults to what works best for these partiular machines is a great time saver. In X8 I was able to change them in the Control Definiton. So, my question is where can i change the operation defaults in X9. Attached is where they are located in X8.

    post-34077-0-75967000-1465900333_thumb.jpg

  10. +1000 to ramp to depth on lead in.  We've got some idiots here that will do a 1 degree ramp contour around an 8 foot long part!   :wallbash:

    When I was running our routers i was told by the programmer then that those machines were not able to ramp. He would plung the single flute router bit and had a 50/50 chance of snapping the tip off.

  11. We rout 7075-O sheet all the time anywhere from .040 to .125. We use the 63-600 series of cutters from Onsrud (single flut upcut). Run them around 15,000rpm and 50ipm. Unimist Coolube in a spray bottle sprayed on the material before the cut works pretty well for us.

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