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Deon Gerber

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Everything posted by Deon Gerber

  1. Hi Greg Your the man. You gave me the bump I needed(I think) Got every thing to display correctly. I changed the Primary Axis to B and the Secondary Axis to A and eureka!!!!!!! Now to give it a dry run on the machine. Thanks again for your Help. Deon
  2. Hi Greg Thanks....Realy appreciate your time and effort to try and help. I will double check those settings and report back. At least I have another angle to look at this in an affort to get it working. Your help is really appreciated. Thanks Deon
  3. Hi Greg Thanks for the reply. You are spot on. Now if you say Haas does not follow the standard rules what do you meen by that. Witch axis is A and witch Axis is B in the setup I need, maybe I've got that wrong. Can't the axis numbers be changed in the post.Ive got movement on all the right axis numbers but the left right rocking throw the toolpath out. The post is a generic Haas 5Axis post. I have also tried the generic Fanuk 5 Axis post as said in my first comment but as stated there are very few differences when you compare the posts. This is and exract from the post #Table/Table configuration: # All 3 axis offsets are supported. # #Table/Head configuration (only primary table/secondary head): # Axis offsets are supported on primary axis. # #Head/Head configuration: # All 3 axis offsets are supported for non-nutating machines. # Only the primary to secondary axis offset is supported for nutating machines. Table/Table configuration All 3 axis offsets are supported.(Does this mean rotary or linear) Acording to the following what do they mean by #Zero and "# direction" #Machine rotary routine settings mtype : 0 #Machine type (Define base and rotation plane below) #0 = Table/Table #1 = Tilt Head/Table #2 = Head/Head #3 = Nutator Table/Table #4 = Nutator Tilt Head/Table #5 = Nutator Head/Head head_is_sec : 1 #Set with mtype 1 and 4 to indicate head is on secondary #Preferred setup is pri. zero matches sec. zero/direction #Zero machine and determine the planes perp. to axis rotations #These plane combinations are valid: #Primary plane XY XZ YZ #Secondary or XZ XY XY #Secondary YZ YZ XZ #Primary axis angle description (in machine base terms) #With nutating (mtype 3-5) the nutating axis must be the XY plane rotaxis1$ = vecy #Zero rotdir1$ = vecx #Direction #Secondary axis angle description (in machine base terms) #With nutating (mtype 3-5) the nutating axis and this plane normal #are aligned to calculate the secondary angle rotaxis2$ = vecz #Zero rotdir2$ = vecx #Direction #NOTE: Use of 'top_map' requires the dealer match the # above settings below. These must match initial settings!!! p_nut_restore #Postblock, restores original axis settings result = updgbl(rotaxis1$, "vecy")#Zero result = updgbl(rotdir1$, "vecx")#Direction result = updgbl(rotaxis2$, "vecz")#Zero result = updgbl(rotdir2$, "vecx")#Direction #Nutating machine (mtype 3-5) describe the plane that the nutated axis #lays in, this is the plane perpendicular to the primary axis and #secondary axis nut_ang_pri$ : -45 #Nutating head secondary axis angle from machine Z positive Thanks for trying to help Deon
  4. Hi Newbie asking PRO HELP!!! Jumping into deep water. First I need to clarify. I do not own a Mastercam seat but have access at my day job. The trunnion is selfmade mod(for cyl.Head porting)on a old haas trunnion . Here follow some the code from my Haas 5 Axis post were one is supposedly being able to change the axis alignment of your rotary axis combinations. This is for a normal trunnion. A rotating around the X Axis and B rotating around the Z Axis. I need to change this to a rock and roll type trunnion for cyl.head porting..... So A should stay the same but B or C should Rotate(Rock) around the Y Axis. At least that is what my head thinks I already tried to change the Machine definition and machine control to set the appropriate rotations but the out put stays the same with one device rotating around the Z Axis. A comment from Superman taken from a nother thread on the net........ H, we have similar transom, but the B is aligned along the X axis, which makes it an A address, limits are A20 to A-110 When our 4th axis=0, the 5th axis is perpendicular to the Z, this makes it a C axis address ( C rotates around Z ), limits are C0 to 360 This could be your problem ? Remember to use the WCS of the part drawn in TOP view of the setup ( with all axes set to zero ), and T/C planes to be how the tool "sees" the part relative to this WCS" Maybe a similar problem........ I am sooooooooooooo confused!!!!!!!!!!! I need help with changes to the following line numbers.......... N16 N32 N33 N37 N38 N42 to N45 And any other changes you might think necessary. At least this is what I think might do the trick. I have tied various combinations but just cant seem to get it to work. This post is working perfect on a normal trunnion. Another though.......... could the way I draw the part influence the tool path?????????? I have really been trying for almost 4 weeks before asking for help. Comparing the Haas 5 Axis post with the Fanuc 5 Axis post shows they come from the same writer with some small changes. Tried both but still no luck. N1 # -------------------------------------------------------------------------- N2 # 5 Axis Rotary Settings N3 # -------------------------------------------------------------------------- N4 #Assign axis address N5 str_pri_axis : "B" N6 str_sec_axis : "A" N7 str_dum_axis : "C" N8 #Toolplane mapped to top angle position strings N9 str_n_a_axis : "B" N10 str_n_b_axis : "A" N11 str_n_c_axis : "C" N12 #Misc. String settings N13 sopen_prn : "(" #String for Open Parenthesis "(" N14 sclose_prn : ")" #String for Close Parenthesis ")" N15 #Machine rotary routine settings N16 mtype : 0 #Machine type (Define base and rotation plane below) N17 #0 = Table/Table N18 #1 = Tilt Head/Table N19 #2 = Head/Head N20 #3 = Nutator Table/Table N21 #4 = Nutator Tilt Head/Table N22 #5 = Nutator Head/Head N23 head_is_sec : 1 #Set with mtype 1 and 4 to indicate head is on secondary N24 #Preferred setup is pri. zero matches sec. zero/direction N25 #Zero machine and determine the planes perp. to axis rotations N26 #These plane combinations are valid: N27 #Primary plane XY XZ YZ N28 #Secondary or XZ XY XY N29 #Secondary YZ YZ XZ N30 #Primary axis angle description (in machine base terms) N31 #With nutating (mtype 3-5) the nutating axis must be the XY plane N32 rotaxis1$ = vecy #Zero N33 rotdir1$ = -vecx #Direction N34 #Secondary axis angle description (in machine base terms) N35 #With nutating (mtype 3-5) the nutating axis and this plane normal N36 #are aligned to calculate the secondary angle N37 rotaxis2$ = vecz #Zero N38 rotdir2$ = vecy #Direction N39 #NOTE: Use of 'top_map' requires the dealer match the N40 # above settings below. These must match initial settings!!! N41 p_nut_restore #Postblock, restores original axis settings N42 result = updgbl(rotaxis1$, "vecy") #Zero N43 result = updgbl(rotdir1$, "-vecx") #Direction N44 result = updgbl(rotaxis2$, "vecz") #Zero N45 result = updgbl(rotdir2$, "vecy") #Direction N46 #Nutating machine (mtype 3-5) describe the plane that the nutated axis N47 #lays in, this is the plane perpendicular to the primary axis and N48 #secondary axis N49 nut_ang_pri$ : -45 #Nutating head secondary axis angle from machine Z positive N50 #Tool length, typically for head/head machine, both set to zero disables N51 #Applied to the tool length, RA applies this along the tool N52 use_tlength : 0 #Use tool length, read from tool overall length N53 #0=Use 'toollength' var, 1=Mastercam OAL, 2=Prompt N54 toollength : 0 #Tool length if not read from overall length N55 shift_z_pvt : 0 #Shift Z by tool length, head/head program to pivot (Z axis only) N56 #0=Pivot, 1=Pivot-Z, 2=Tool Tip Programming (without zero length) N57 #Option 2, So we can still take advantage of brk_mv_head feature N58 add_tl_to_lim : 0 #Add tool length after intersecting limit, always N59 #on if limit from stock N60 use_g45 : 1 #Use G45 offset with right angle head (RA) N61 g45_of_add : 30 #Add this number to tool length no. for G45 offset number N62 #Axis shift N63 shft_misc_r : 0 #Read the axis shifts from the misc. reals N64 #Part programmed where machine zero location is WCS origin- N65 #Applied to spindle direction, independent of RA N66 #Table/Table - N67 #Offset of tables to secondary axis relative to machine base. N68 #Tilt Head/Table - Head/Head - N69 #Part programmed at machine zero location- N70 #Offset in head based on secondary axis relative to machine base. N71 #Normally use the tool length for the offset in the tool direction N72 saxisx : 0 #The axis offset direction? N73 saxisy : 0 #The axis offset direction? N74 saxisz : 0 #The axis offset direction? N75 r_intersect : 0 #Rotary axis intersect on their center of rotations N76 #Determines if the zero point shifts relative to zero N77 #or rotation with axis offset. N78 #Nutating axis shift, used when calculations are based on mtype 3 or greater N79 #'top_map' and toolplane tool paths use the axis shifts above, 5 axis use these N80 n_saxisx : 0 #The axis offset direction? N81 n_saxisy : 0 #The axis offset direction? N82 n_saxisz : 0 #The axis offset direction? N83 n_r_intrsct : 0 #Rotary axis intersection with nutating (normally zero) N84 #Force rotary axis reset at toolchange and other options N85 frc_cinit : 1 N86 typ3_brk_evn : 0 #Windup limit, use even revolution break position N87 #Primary and/or secondary N88 brk_mv_head : 0 #Break the 5 axis moves to remove gouge N89 brk_max_ang : 0 #'brk_mv_head' maximum angle move, applied if chordal N90 #calculation angles moves are greater (negative disables) N91 skp_rdnt_ck : 0 #Skip 'brk_max_ang' redundant angle check N92 top_type : 4 #With 'top_map' select the top toolplane output N93 #0 = Post selects G7 rotation axis N94 #1 to 4, user selected G7 rotation axis N95 #1 = Primary C : Y zero, Secondary A N96 #2 = Primary C : -X zero, Secondary B N97 #3 = Primary C : -Y zero, Secondary A N98 #4 = Primary C : X zero, Secondary B N99 #5 = Custom settings, ptop_type_ax and ptop_type_lim The toolpaths inside mastercam shows up correct but if you load the code into Cimco or moduleworks with a rock and roll setup the display go's hay-wire. Cimco canot be set up for the rock and roll setup so the toolpath display is hay-wire no matter how you change the post. Putting my trust in Moduleworks shows the toolpath only wrong when changing the Moduleworks machine setup to rock and roll. I do realise the post is madeup of two parts(*.pst and *.psb)I can access the .pst but not the .psb. Scared to try it out on the mill, dont want to crash on a moonligthing job :-) Thanks for any help in advance Deon

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