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elbro

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Posts posted by elbro

  1. We don't program on the control. Machine tools are for making parts, computers are for making programs.

    I say it's part dependent. Our lathe parts are very quick and easy basically a steel doughnut. So we program them at the machine it takes no time. Roughing can cycles are the best to use. Want to try more depth of cut, leave more or less stock for finish. these are very easy to change with roughing can cycles.

  2. At my last job we cut 100% aluminum. You need a good coolant to be able to cut at high rates. We were cutting around 400imp with a 3/8 end mill. If it wasn't for a good coolant we would have never be able to hit those numbers.

  3. Here is some info i have on Kovar.

     

    Carbon .02

    Nickel 29.0

    Iron Balance

    Silicon .20

    Manganese .3

    Cobalt 17.0

    Aluminum .10

    Zirconium .1

    Titanium .1

    Phosphorus .025

    Sulfur .025

     

    Tensile 85,000

     

    If I remember right this didn't machine to bad. It was a little gummy, I would use Carbide for just about everything. Just like Bob said make sure you don't rub, with the Nickel you want to be cutting.

  4. Is your part scale at the right scale? Is your part center line on zero? How are you programing front of the part as part zero? If so the front of the part should be on zero in mastercam. The plane i would use would be D+,Z- in mastercam

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