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Nelson D'Souza

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About Nelson D'Souza

  • Birthday 08/07/1979

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    PUNE, INDIA

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  1. Hello , Has any one come across CNC Metal Forming Process Application and use Mastercam programming for metal forming application? 1. Basically this is Spinning Machine similar like VTL machine. 2. The tool (spinning wheel)is mounted on the bottom (X axis), and the Job is held in the chuck moves up and down (Z movements). 3. The Machine controller is Siemens. 4. In spinning process, the diameter of the job decreases proportionately the length of the job increase. Accordingly the tool path should change the length and diameter until rough profile form. 5. The diameter and the thickness will decrease, and the length profile will increase. The relation between L/D ratio and the Thickness will give the length of the profile extended. 6. The lead in and lead out in rouging will also Important to form the desired profile. 7. If length of the tool travel decreases, it will form flange on the front end. 8. If length of tool travel increased, it will form curl at the front end. 9. So the diameter to length ratio accurately calculated and program should be generated. At present this machine controlled by making Manual programming by trial and error method. However if the user has to program it Mastercam and transfer the NC program to the controller and would like to know if Mastercam Lathe application be supported for this kind of spinning application. I’ll appreciate you guys if any body can help me and guide to use Mastercam for this application.
  2. Nelson D'Souza

    Onward Technologies Ltd

    India

  3. Hi, 1).I have worked on 3D Plunge Milling Toolpath. Has anyone tried with 2D Profile Plunge Milling Toolpath. As of now,I know there is no toolpath as 2D profile Plunge Milling in Mastercam. 2). I heard there are CAM software's which are capable of 2D profile plunge milling. Has anyone tried to achive this feature in Mastercam? 3). My application is to rough big size 2D pockets in Mould base industry. 4). During plunge milling, is it possible to have a reverse direction cutting, I heard there are plunge milling cutter which can do cutting even during reverse direction while it retracts? Does it make sense? Nelson.
  4. Thanks....i did it,by keeping default settings as toolpaths manager->NC file->prompt->always... Nelson
  5. Can any one help me how to post toolpaths with the list numbers of operations used in Mastercam, without editing the change NC file name for every operation. I want to post all operations while cliking on the toolpaths group. After posting each NC file names should refer with the list number of operations in mastercam. Is this out put controlled by the post processor or is there any setting in mastercam parameters?

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