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Thanks Guys,

 

Be sure and watch your cut tolerance when you create the initial Surface Finish Contour operation. This will determine how accurately Mastercam follows the shape of your Solid (Surface Model). On the Finish Contour Parameters page click on the "Total Tolerance" button. This option is used to enable the toolpath filter. I have found that these options are kind of confusing if you don't know how CNC Software set this up. There is actually a really nice description in the help file with some illistrations to help you figure out what is going on. Because it took me a while to figure out what is going on I'm going to share my insights (Bare with me wink.gif ).

 

In the "Total Tolerance" dialog box there are two different filters tha run on the toolpath. There is a "Filter tolerance" and a "Cut tolerance". Both of these tolerance values combine to define the "Total tolerance" of the two filters. The most important filter is the CUT tolerance. The Cut tolerance determines how closely the toolpath must follow the surface (or solid). This is the setting that can make your toolpath appear to "Facet" a surface you are trying to cut. The "Filter tolerance" setting is used to remove tool positions in the toolpath itself. This is the setting that attempts to reduce the amount of G code you are creating. I highly recommend that you use a Filter Ratio of 1 : 1 and set your Cut tolerance to .0005 and your Filter tolerance to .0005 as well. This will make the backplotted toolpath as accurate as possible. You should also enable the "create arcs in the X,Y plane" as well. These settings have given us the best results so far.

 

Thanks Guys,

 

Colin

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