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4th axis posting problems


shook2009
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I'm an entry level programmer and I'm using Mastercam X1 at work. The place I'm working at is a mold shop that in these hard times are making non-plastic parts for different industries. The senor programmer I work with designs molds and writes programs in version 9.

 

The senor programmer/moldmaker/mold designer has very little multi axis programming experience...in his world he has kellered and worked mostly with 3 axis machines...he moves all of his geometry to suit what he is doing and edits the post, which is a different post than what i'm using, get the angle rotation he desires....finds out what angle by going out the the machine and indicating the part.

 

The problem I have:

I wrote a program with 4 planes...rotates along the X axis.

The WCS's has the X positive direction going toward the rotary table mounted in a 3 axis machine. the tabble is set up on the right side of the machine...with the part fixture on the left side.

 

Plane #1 Toolpath coordinate system has Plane 1 in the Working coordinate system, theTool plane and the Construction plane.

 

Plane #2 Toolpath coordinate system has Plane 1 in the Working coordinate system and Plane 2 in the Tool plane and the Construction plane.

 

Plane #3 Toolpath coordinate system has Plane 1 in the Working coordinate system and Plane 3 in the Tool plane and the Construction plane.

 

Plane #4 Toolpath coordinate system has Plane 1 in the Working coordinate system and Plane 4 in the Tool plane and the Construction plane.

 

The X, Y and Z directions in each plane are correct. I checked it many times looking for the problem. X positive on all planes toward the rotary table.

 

It verified correctly...however when I posted it and ran it Plane 2(90 Deg.) and Plane 4 (270 Deg.) were reversed.

 

I think there is a problem with the 4-axis post that they have.

 

What did i do wrong?

 

 

sincerely,

Bill

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If you have an X generation post,

go into the machine definition/A axis properties

and change the direction of rotation.

Be sure to releoad your machine def after the change.

Do it from Settingd/ Machine Def.. not

OPs Manager/Edit..

If its a V9 post updated to X, its going to require a post edit

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I was looking at the rotary today....I was looking at the face of it. I took a marker and marked 0 degrees at 3 O'clock, 90 degrees at 12 o'clock, 180 degrees at 9 o'clock and 270 degrees at 6 o'clock.

 

Then, I set the A zero to match zero degrees. Rotated it around and when i reached 90 degrees on the handle jog....the table was at the 6 o'clock mark (270 degrees).

 

Is it possible that the Rotary table was wired wrong to the machine?...I think it was wired backwards.

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Why do you have Plane 1,2,3,4 for WCS on all of your tool planes. Unless I misunderstand what you are trying to do you should have WCS set to Top on all of your operations and only your TC/planes should be set to Plane# 1,2,3,4. If you want rotation moves always leave WCS set to top and only rotate you TC/planes. Also I would download the free mpmaster machine def and post. It will give you the correct code if your planes are set up correctly

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