Training tooling program

[dhaniel]

hi:

look, I´m going to take a tooling training program, but I need to send a lot of tooling engineer´s skills, or topics in tooling, so I wonder if any know about: What the tooling engineer needs to know? like Security, cutting tools, EDM, cad/cam/cae, measure instruments

[billystein]

if you send me email I will introduce to someone who might help you. el habla espanol

[dhaniel]

thank you billy.

regards.

[Mukundan Krish]

see my friend

iam good in solidworks mastercam unigraphics and little bit good in Pro-e and ideas

 

i can help you if you wish

[dhaniel]

I DID THIS:

 

TOOLING TRAINING PROGRAM.

Description:

This Tooling training program provides information about: what are the Tooling Engineer skills, with the ability to become in an useful part to any company, and at the same time to get enough experience who is required for optimizing Tooling Job Orders on time and Quality. This document shows the Machine Tool Training, and is aimed to the Tooling Engineer Position

Objectives:

 

1. Knowing the cutting Tool, metal working technology and machine tool Accuracy.

2. Getting expertise in machining and machine tool optimization.

3. High speed machining adaptive controls, machine tool methods, and new product quotations.

4. Quoting new tooling projects, and coordinates, concept, Design, and build all mold projects located with outside vendors.

5. Taking care of all invoicing of material and labor within the tool room.

6. Machining spindle Design Tooling equipment modifications.

7. High speed and high precision machine tools design.

8. Working with Six-Sigma and Compass teams to reduce cost and quality issues.

Tool and machining skills in different Areas, It’s Objectives and Topics, It means:

Metal cutting Principles: (Cutting Tool, Metalworking Technology Machine Tool Accuracy)

· Idealized Chip Formation. (Metal types and specifications)

· Built Up Edge (improving speeds feeds per material type)

· Calculating Speeds and Feeds

· Setting Spindle Speed

· Materials Engineering.

· Heat treatment.

· Surface finishing.

 

Measurement.: This topic explores the subject of measurement. Linear and angular measurement is discussed and the inch and metric systems of measurement are compared. The uniqueness of the machine shop fraction is reviewed and examples of pronunciation are given.

· Calipers.

· Micrometer, others.

· Using an Edge Finder.

· Using the Micrometer Dials.

· Squaring Stock.

CNC/CAM

Introduction to NC Code Systems: (CNC Technology & Machine Control) this topic provides an overview of the CNC Code System, its use and its CODE STRUCTURE. You will gain an understanding of the basics of machine programming using CNC ADDRESS CODES, G-CODES and M-CODES.

 

· Background

· A Character

· A Word

· A Block

· A Program

· Comparing NC Code to English

· Address Codes

· G & M Codes

Fixed cycles on the Mill: The topic will discuss TYPES OF HOLE MACHINING and the TEN TYPES OF CANNED CYCLES, or mini programs, built into the memory of a CNC milling machine and how they help perform specific tasks using various CANNED CYCLE WORDS and RULES. Reasons WHY canned cycles are used are also given. Using a Center Finder, Drilling a Hole, Deburring a Hole, Reaming a Hole, Thread Standards, Tapping a Hole.

 

· Types of Hole Machining

· Why Use Canned Cycles?

· Ten Types of Canned Cycles

· Canned Cycle Words

· G98 G99 Tool Plane Words

· G80 Canned Cycle Rules

· G73 Peck Drilling Chip Break

· G74 Left Hand Tapping

· Rigid Tapping

· G76 Fine Boring

· G81 Drilling

· G82 Counter Boring and Spot Face

· G83 Peck Drill Deep Hole

· G84 Right Hand Tapping

· G85 Reaming

· G86 Boring

· G89 Counter Boring

 

Tool length offsets on the Mill: This topic explains tool length variations and their effect on programming as well as early problematic methods of offsetting. The G43 word is introduced as the modern solution. The H -address, example codes, and benefits of using G-43.

 

· Tool Length Variations.

· Early Methods of Offsetting.

· The Solution.

· The H address.

· Example Codes.

· Benefits.

Planning a CNC Program: NC planning is the road map for providing step-by-step procedures for the integration and completion of NC machining projects. Proper planning for fixtures and selection of tooling helps in avoiding serious mistakes, scrap parts, and wasted time in completing a project and is achieved by writing the program correctly.

 

· Planning the Program

· Steps for Integration

· Study of the Part Drawing

· Planning for Fixtures

· Selection of Tooling

· Writing the Program

Tooling Design: Getting skills of tooling design like; click control, snap ratio, dome design. Type for materials, mold flow & structure, application, (computer, technology, cellular, automotive, aerospace, etc) and precision machinists, aimed to offer customers the best tooling solution in the industry, and provide prototype and production tooling for plastic, silicone and metal parts.

· Dome design by applications (force of button)

· Tooling specifications, limits, guide line.

· Mold structure design

· Moldflow analysis

· Snap ratio & click (studies for materials type)

 

 

CAD/CAM Systems: (Machine Tool Design) this topic is an introduction to CAD/CAM systems, components, and applications, which is better and more Effectively, in order to make compression and injection mold.

· Background

· Basic CAD/CAM Components

· Using CAD/CAM Systems (MASTERCAM, CATIA, PRO/Engineer, Unigrafics, etc)

· Designing Injection and Compression mold and Die Cast with interfaces below.

· Basics of Computer Aided Manufacturing.

· Steps in the CAM process.

CNC Control: This topic discusses basic NC point-to-point and contouring movements. Control systems are covered with an emphasis on open and closed loop as well as methods of data feedback.

 

· Mode of Control

· Point to Point

· Axial and 45 Degree Paths

· Linear Path

· Continuous Path

· Types of Control Loops

· Open Loop System

· Closed Loop System

Machine Shop Maintenance:

 

· Security.

· Electrical maintenance.

· Mechanical maintenance.

· TPM for machining center.

 

Manual Lathe & CNC lathe: This topic discusses the various FUNCTIONS and PARTS of the engine lathe including its SIZE and MOVEMENTS. The WAYS, MOTOR, HEADSTOCK, SPINDLE, CARRIAGE, and TAIL STOCK are introduced and the HEADSTOCK ADJUSTMENTS and its SPEED and FEED RATES are explained. Use of the CENTER, DOG, FACEPLATE, STEADY REST, FOLLOWER REST and TAPER ATTACHMENTS are also mentioned.

 

 

· Labeled Photograph

· Description lathe CNC& Manual Lathe

· Choosing a Cutting Tool

· Installing a Cutting Tool

· Positioning the Tool

· Feed, Speed, and Depth of Cut

· Turning

· Facing

· Parting

· Drilling

· Boring

· Single Point Thread Turning

· Advanced Work Holding

 

Rapid Tooling: describe a process which either uses a Rapid Prototyping model as a pattern to create a mold quickly or uses the Rapid Prototyping process directly to fabricate a tool for a limited time of prototypes one-fifth that of conventional tooling and Tooling cost is much less than for a conventional tool.

 

 

EDM Basis: This topic provides an OVERVIEW to how EDM (Electrical Discharge Machining) works and an understanding of the processes and applications that use EDM including the ELECTRODE MATERIAL, DIELECTRIC FLUID, DIE-SINKING EDM and the WIRE EDM. SPECIAL APPLICATIONS using EDM, EDM SAFETY PRECAUTIONS. The futures of EDM in the metal removal industry are also discussed.

 

 

· Overview

· How EDM Works

· Electrode Material

· Dielectric Fluid

· Die Sinking EDM

· Wire EDM

· Special Applications

· Safety

Stamping : These operations are done with dedicated tooling also known as hard tooling. This type of tooling is used to make high volume parts of one configuration of part design.

· Mechanical Presses.

· Punching Tools

· Precision Sheet metal/Model Maker.

 

Business/Commercial Practices:

· Quotation

· Raw materials

· Lead time

· Costs

 

Quality Assurance: Designed to provide skills needed for basic inspection of machined parts and the process control, adjustment, and improvement of the machining processes used to manufacture those parts. Emphasis will be on teamwork, quality control, and continuous improvement.

· Charts.

· Six sigma analysis.

· Quality Control.

· Inspection.

· Process Adjustment.

 

Made for DHANIEL

[dhaniel]

thanks, DEGMAC really I just checking a many information and I think it´s contains a little, but it can be improve if you have any suggestion please Add, thanks and best regards

[willibags]

does anyone know about mc sheet optimize program

thats master cam

im lookin for a good sheet optimizing software program

[Jimmy Wakeford from Barefoot CNC]

willibags, ask your reseller about Mastercam's nesting option.