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Pilot Plant Supervisor

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Posts posted by Pilot Plant Supervisor

  1. For a quick program at the machine, I like to keep it simple. Yes, it is conventional cut for right hand threads, but it is the least amount of code, and least amount of math.

     

    T1 M6                

    G0 G90 G54 X0 Y0 S3000 M3           

    G43 Z2. H1  

    Z.1 M8         

    G1 Z0 F20.            

    G91 G42 X.3375 D1  F9.     

    G2 I-.3375 Z-.0417 L15

    G1 G40 X-.3375  

    G90 G0 Z2. 

    M9           

    • Like 2
  2. We generally use solid carbide such as Data Flute medium helix. I haven't really found any coating working better than another because tool life is so poor. The company I work for actually makes the NiTi alloys, and most of the machining we do is for R&D. I have never had to make production parts with it, so I haven't ran enough quantity of anything to dial in cutters and coatings.

  3. Nasty stuff. We have found that sharp tools with high shear work best. Insert cutters are iffy, as there is usually too much edge prep and not enough geometry. I played around with drilling, and had some success with Guhring 3 and 4 margin drills, but tool life was pretty short. Surprisingly, gundrilling went well. I managed to drill 2mm holes 8" deep in some test billets.

    • Like 1
  4. We have that USB box that we sourced from Shop Floor Automations. It still uses RS-232 for transfer, but being so close to the machine, it allows the transfer to run at the fastest baud rate. Programs that used to take 1.5 hours to send over the looooong wire, now can transfer in 20 minutes or so.

  5. We occasionally use our system for classified work. Our solution is to keep our workstation off the network so there is no chance of a hack or spying. It is a bit of a pain when updates are needed or when help from our reseller is needed, but we get by.

  6. I use a lot of the Seco High feed mills R217.21. 3/4" 3 flute 900 sfpm in steel 75% step over .025" step down .025" chip per tooth. I haven't tried in aluminum yet, but I believe they make an aluminum insert. Our Haas mills can't keep up with the cutter, but you can sure remove the metal in a hurry. I'd love to run them in a high end machine.

  7. You are correct. I went back through some files, but I couldn't find the one I was looking for. I do remember getting waterline to cut bottom to top in one cavity, but I don't remember how. Maybe unchecking "optimize cut order" and reversing chain? It is there in X9 though :clap:

  8. In the thread cut parameters, you can choose equal depth or equal area. There are options for # of cuts, and depth of first cut. If you need more info, click the question mark at the bottom right of the dialog box for the help menu, then click the tab on the right that says field definitions. Now click on each highlighted phrase and it will give an explanation.

    • Like 1
  9. I've been cutting a lot of extrusion dies using Seco high feed indexible mills with Surface High Speed Area Clearance, Surface High Speed Rest Rough, Waterline, And Surface High Speed Waterline Rest. I tried the full tool engagement dynamic tool paths on some molds, but the high feed paths work better for me. Might have something to do with using 40 taper Haas mills. The Seco mills run great in H13 at 900 SFPM .025" depth of cut, and .025" per tooth feed.

    • Like 1

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