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Integrex Internal threading (G76) retract?

DavidB

By DavidB,
in Industrial Forum

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DavidB Apprentice

DavidB

Posted
Posted

I have this g-code

N3

(T25 | SCREW CUT | DIA. - 25.)

(INTERNAL THREAD UPPER TURRET)

(TOOLPATH GROUP - TOOLPATH GROUP-2)

G123.1

M954

M901

M202

G53.5

T25 T022 M6 D025

G28 U0. V0. W0.

M250

G0 B0.

M251

G53.5

G18

G97 S1000 M03 R1

M248

G0 X13.92 Y0. Z10.

M8

M153

Z5.192

G76 P010030 R.025

G76 X15.875 Z-18. R0. P.478 Q.113 F1.0583

Z10.

M9

M154

G28 W0.

G28 U0. Y0.

M05

M01

 

What happens is the tool moves to X11.3526 after the first pass then back to X13.92 which is the start point.

 

I do not know where the machine is getting this extra X move?

The bar crashes on the back wall of the ID because of this extra move.

 

I'm 100% sure the G-code is good.

Where is the machine getting this X move at the end of each cut in the threadeing cycle?

 

Thanks

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Guest SAIPEM

Guest SAIPEM

Posted
Posted

I've seen strange things happen on an Integrex if the tool definition is done incorrectly.

 

You should verify that the tool definition is correct if you are using Mazatrol tool data.

 

EIA on an Integrex is almost always a pain.

They've never gotten it bullet proof.

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DavidB Apprentice

DavidB

Posted
  • Author
Posted

Crazy I out putted the same tool path with long hand (G32) and it worked a treat.

 

code:
 N3

(T25 | SCREW CUT | DIA. - 25.)

(INTERNAL THREAD UPPER TURRET)

(TOOLPATH GROUP - TOOLPATH GROUP-2)

G21 G123.1

M954

M901

M202

G53.5

T25 M6 D025

G28 U0. V0. W0.

M250

G0 B0.

M251

G53.5

G18

G97 S1000 M03 R1

M248

G0 X13.92 Z10.

M8

M153

Z5.192

X15.182

G99 G32 Z-18. F1.0583

G0 X13.92

Z5.15

X15.334

G32 Z-18. F1.0583

G0 X13.92

Z5.117

X15.452

G32 Z-18. F1.0583

G0 X13.92

Z5.089

X15.554

G32 Z-18. F1.0583

G0 X13.92

Z5.064

X15.643

G32 Z-18. F1.0583

G0 X13.92

Z5.042

X15.724

G32 Z-18. F1.0583

G0 X13.92

Z5.014

X15.824

G32 Z-18. F1.0583

G0 X13.92

Z5.

X15.875

G32 Z-18. F1.0583

G0 X13.92

Z5.192

Z10.

M9

M154

G28 W0.

G28 U0. Y0.

M05

M01

The G76 in theory should do excatly the same thing!

There must be a parameter that is causing the extra retract.

I'll let you know if I found out.

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crazy^millman Veteran

crazy^millman

Posted
Posted

quote:
EIA on an Integrex is almost always a pain.

They've never gotten it bullet proof.

Sorry, but we use it all the time last job had 34 tools all eia and the only problem was the id threading like David is seeing. I changed it to threadmilling and all was good. Biggest thing is use the T01.01 format. Using the letter solves all problems I see with eia and tool offsets.

 

David I will try the G32 and see what happens.

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DavidB Apprentice

DavidB

Posted
  • Author
Posted

quote:
Do you always have to use T01.01 for the offset?

I don' beleive it is a must, only if you want to use any thing other than the first lettered tool (in alphabetical order)description.

 

Example: In Mazatrol you have a tool described as 80A and 80B in pot 1.

If you call T01 it will default to the lowest lettered offsets in this case A.

If you want to use the tool as 80B you must call T01.02

 

HTH

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crazy^millman Veteran

crazy^millman

Posted
Posted

David I just got in the habit of using the number to the letters. I made a chart for doing this and have not had a problem since. My post has been changed to output the eia offset as well as the Mazatrol letter when outputting the program and each tool has that information as well like so.

 

code:
(PROGRAM NAME - E98050)

(CUSTOMER - MITSUBISHI)

(PART NUMBER - 65B83650 REV NC)

(MODEL # - 65B83650 REV NC.CATPART)

(PROGRAMMER - RON
B)

(DATE - MAR-04-2008)

(TIME - 1:22 PM)

(PROGRAM REV - N/C)

(POST LICENSE - V&M PRECISION)

(T5 | OD ROUGH LEFT - 80 DEG. | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

(T6 | OD FINISH LEFT - 35 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

(T3 | SECO 1. DIA. | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

(T10 | ID ROUGH MIN. .75 DIA. - 75 DEG. | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

(T11 | ID FINISH MIN. .75 DIA. - 55 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

(T18 | ID THREAD - MIN. .75 DIA. | EIA SUFFIX - .19 | MAZATROL SUFFIX - T)

(T1 | DDJNL-164D - DNMG-432 | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

(T20 | 3/4 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T21 | 5/32 X .02R ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T2 | OD FINISH RIGHT - 35 DEG. | EIA SUFFIX - .66 | MAZATROL SUFFIX - HEAVY F)

(T7 | AME 1-13/16 DIA. SPADE DRILL | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

G20 G49 G69 G80 G40 G18 G90 G94

M205

 

N1

(T5 | OD ROUGH LEFT - 80 DEG. | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

G20 G10.9 X1

Mutil Axis you need to make sure all of the parameters are set correct on th machine to use the Mazatrol offsets when you are running an eia program.

 

HTH

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crazy^millman Veteran

crazy^millman

Posted
Posted

Well talk to Brett at In-House to unlock your tooltable.

 

Here is some code out the post that I did. Will need to add the missing letters to the string part of the post, but not that big of a deal.

 

code:
sheavy      "HEAVY " #String for Heavy Tools in Mazatrol

 

prdbsuffix_abc

if mr2$ = 0, ".00"

if mr2$ = .01, *stra

if mr2$ = .02, *strb

if mr2$ = .03, *strc

if mr2$ = .04, *strd

if mr2$ = .05, *stre

if mr2$ = .06, *strf

if mr2$ = .07, *strg

if mr2$ = .08, *strh

if mr2$ = .09, *strj

if mr2$ = .11, *strk

if mr2$ = .12, *strl

if mr2$ = .13, *strm

if mr2$ = .14, *strn

if mr2$ = .15, *strp

if mr2$ = .16, *strq

if mr2$ = .17, *strr

if mr2$ = .18, *strs

if mr2$ = .19, *strt

if mr2$ = .21, *stru

if mr2$ = .22, *strv

if mr2$ = .23, *strw

if mr2$ = .24, *strx

if mr2$ = .25, *stry

if mr2$ = .26, *strz

if mr2$ = .61, *sheavy, *stra

if mr2$ = .62, *sheavy, *strb

if mr2$ = .63, *sheavy, *strc

if mr2$ = .64, *sheavy, *strd

if mr2$ = .65, *sheavy, *stre

if mr2$ = .66, *sheavy, *strf

if mr2$ = .67, *sheavy, *strg

if mr2$ = .68, *sheavy, *strh

if mr2$ = .69, *sheavy, *strj

if mr2$ = .71, *sheavy, *strk

if mr2$ = .72, *sheavy, *strl

if mr2$ = .73, *sheavy, *strm

if mr2$ = .74, *sheavy, *strn

if mr2$ = .75, *sheavy, *strp

if mr2$ = .76, *sheavy, *strq

if mr2$ = .77, *sheavy, *strr

if mr2$ = .78, *sheavy, *strs

if mr2$ = .79, *sheavy, *strt

if mr2$ = .81, *sheavy, *stru

if mr2$ = .82, *sheavy, *strv

if mr2$ = .83, *sheavy, *strw

if mr2$ = .84, *sheavy, *strx

if mr2$ = .85, *sheavy, *stry

if mr2$ = .86, *sheavy, *strz

 

 

ptoolcomment #Comment for tool

 

if posttype$ = 2,

[

"(", *tnote, " | ", plistcomm, " | " *suffixnote, " | ","MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

]

else,

[

if mill5$ = 1, "(", *tnote, " | ", plistcomm, " | ", *suffixnote, " | ","MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

else, "(", *tnote, " | ", plistcomm, " | ", *suffixnote, " | ","MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

]

 

ptooltable # Write tool table, scans entire file, null tools are negative

 

if t$ > 0,

[

if posttype$ = 2,

[

"(", *tnote, ptspace, " | ", plistcomm, " | ", *suffixnote, " | ", "MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

]

else,

[

if mill5$ = 1, "(", *tnote, ptspace, " | ", plistcomm, " | ", *suffixnote, " | ", "MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

else, "(", *tnote, ptspace, " | ", plistcomm, " | ", *suffixnote, " | ", "MAZATROL SUFFIX - ", prdbsuffix_abc, ")", e$

]

]

HTH

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Guest SAIPEM

Guest SAIPEM

Posted
Posted

quote:
Sorry, but we use it all the time last job had 34 tools all eia and the only problem was the id threading like David is seeing. I changed it to threadmilling and all was good. Biggest thing is use the T01.01 format. Using the letter solves all problems I see with eia and tool offsets.

Try using a secondary spindle and EIA and have it be bullet proof.

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crazy^millman Veteran

crazy^millman

Posted
Posted

That is what I am talking about doing sub spindle and main spindle work in EIA and using Mazatrol offsets.

 

Here is a program out of Mastercam unedited where I started in the sub spindle and then went to the main spindle:

 

(PROGRAM NAME - E98050)

(CUSTOMER - MITSUBISHI)

(PART NUMBER - 65B83650 REV NC)

(MODEL # - 65B83650 REV NC.CATPART)

(PROGRAMMER - RON B)

(DATE - FEB-28-2008)

(TIME - 9:50 AM)

(PROGRAM REV - N/C)

(POST LICENSE - V&M PRECISION)

(T1 | DDJNL-164D - DNMG-432 | EIA SUFFIX - .77 | MAZATROL SUFFIX - HEAVY R)

(T2 | OD FINISH RIGHT - 35 DEG. | EIA SUFFIX - .66 | MAZATROL SUFFIX - HEAVY F)

(T3 | SECO 1. DIA. | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

(T10 | ID ROUGH MIN. .75 DIA. 75 DEG. | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

(T11 | ID FINISH MIN. .75 DIA 55 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

(T18 | ID THREAD - MIN. .75 DIA. | EIA SUFFIX - .19 | MAZATROL SUFFIX - T)

(T20 | 3/4 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T21 | 5/32 X .02R ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T22 | 1/4 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T8 | AME 1-13/16 DIA. SPADE DRILL | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

(T14 | ID FINISH MIN. .75 DIA 55 DEG. | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

(T15 | ID FINISH MIN. 1.0 DIA.55 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

(T16 | ID GROOVE 1.0 DIA .125W X .007R| EIA SUFFIX - .07 | MAZATROL SUFFIX - G)

(T19 | ID THREAD - MIN. 1.0 DIA. | EIA SUFFIX - .19 | MAZATROL SUFFIX - T)

(T17 | SANDVIK DEFIB 1.25 DIA 55 DEG.| EIA SUFFIX - .18 | MAZATROL SUFFIX - S)

(T23 | 3/8 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

(T24 | #1 CENTERDRILL | EIA SUFFIX - .03 | MAZATROL SUFFIX - C)

(T25 | NO. 51 DRILL | EIA SUFFIX - .03 | MAZATROL SUFFIX - C)

G20 G49 G69 G80 G40 G18 G90 G94

M205

 

N1

(T1 | DDJNL-164D - DNMG-432 | EIA SUFFIX - .77 | MAZATROL SUFFIX - HEAVY R)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T1.77 T2 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B90.

M107

G0 G43 P1 X3.2 Y0. Z-.005

G18

M239

G92 S3500

G96 S1800 M303

M8

G95 G1 X-.0625 F.016

G0 Z-.105

M9

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N2

(T2 | OD FINISH RIGHT - 35 DEG. | EIA SUFFIX - .66 | MAZATROL SUFFIX - HEAVY F)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T2.66 T3 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B90.

M107

G0 G43 P1 X3.2 Y0. Z0.

G18

M239

G92 S3500

G96 S1800 M304

M8

G95 G1 X-.0313 F.0035

G0 Z-.1

M9

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N3

(T3 | SECO 1. DIA. | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T3.04 T10 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B180.

M107

G0 G43 P1 X0. Y0. Z-.25

G17

M239

G97 S3056 M303

G98 G81 Z2.75 R-.1 F.008

G80

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N4

(T10 | ID ROUGH MIN. .75 DIA. - 75 DEG.| EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T10.17 T11 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B180.

M107

G0 G43 P1 X1.0803 Y0. Z-.21

G18

M239

G92 S5000

G96 S800 M304

G95 G1 Z-.11 F.012

Z2.59 F.012

X1. F.012

X.9859 Z2.5829 F.012

G0 Z-.21

X1.1606

G1 Z-.11 F.012

Z.0465 F.012

G18 G3 X1.146 Z.0699 R.0412 F.012

G1 Z2.59 F.012

X1.0603 F.012

X1.0462 Z2.5829 F.012

G0 Z-.21

X1.2409

G1 Z-.11 F.012

Z.0187 F.012

X1.1872 Z.0342 F.012

G3 X1.146 Z.0699 R.0412 F.012

G1 Z2.59 F.012

X1.1406 F.012

X1.1265 Z2.5829 F.012

G0 Z-.21

X1.3213

G1 Z-.11 F.012

Z-.0045 F.012

X1.2209 Z.0245 F.012

X1.2068 Z.0174 F.012

G0 Z-.03

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N5

(T11 | ID FINISH MIN. .75 DIA. - 55 DEG.| EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T11.06 T18 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B180.

M107

G0 G43 P1 X1.3156 Y0. Z-.0979

G18

M239

G92 S1500

G96 S800 M304

G95 G1 Z.0021 F.003

X1.1816 Z.0408 F.003

G18 G3 X1.166 Z.0543 R.0156 F.003

G1 Z2.6 F.003

X1.1519 Z2.5929 F.003

G0 Z-.03

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N6

(T18 | ID THREAD - MIN. .75 DIA. | EIA SUFFIX - .19 | MAZATROL SUFFIX - T)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T18.19 T1 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B180.

M107

G0 G43 P1 X1.0598 Y0. Z-.2188

G18

M239

G97 S600 M304

G276 P010060 R0.

G276 X1.25 Z2.6 R0. P.0451 Q.0093 F.08333

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N7

(T1 | DDJNL-164D - DNMG-432 | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T1.17 T2 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B90.

M107

G0 G43 P1 X3.0213 Y0. Z-.11

G18

M239

G92 S3500

G96 S1800 M303

M8

G95 G1 X2.8213 F.016

Z9.9347 F.016

X2.9049 Z10.0071 F.016

G18 G2 X2.92 Z10.0353 R.0563 F.016

G1 Z10.094 F.016

X3. F.016

X3.1414 Z10.0233 F.016

G0 Z-.11

X2.8425

G1 X2.6425 F.016

Z9.7799 F.016

X2.8413 Z9.952 F.016

X2.9827 Z9.8813 F.016

G0 Z-.11

X2.6637

G1 X2.4638 F.016

Z9.6251 F.016

X2.6625 Z9.7972 F.016

X2.8039 Z9.7265 F.016

G0 Z-.11

X2.485

G1 X2.285 F.016

Z2.2899 F.016

X2.3049 Z2.3071 F.016

G2 X2.32 Z2.3353 R.0563 F.016

G1 Z9.3777 F.016

G3 X2.4429 Z9.607 R.4587 F.016

G1 X2.4838 Z9.6424 F.016

X2.6252 Z9.5717 F.016

G0 Z-.11

X2.3062

G1 X2.1063 F.016

Z2.1351 F.016

X2.3049 Z2.3071 F.016

X2.4463 Z2.2364 F.016

G0 Z-.11

X2.1275

G1 X1.9275 F.016

Z-.01 F.016

G2 X2.04 Z.0462 R.0563 F.016

G1 Z.5048 F.016

Z2.0777 F.016

X2.1263 Z2.1524 F.016

X2.2677 Z2.0817 F.016

G0 X2.3177

Z.5048

X2.24

G1 X2.04 F.016

G2 X2.0259 Z.532 R.0563 F.016

G1 X1.88 Z.6636 F.016

Z1.9391 F.016

X2.06 Z2.095 F.016

X2.2014 Z2.0243 F.016

G0 Z.6941

X2.0749

G1 X1.9 Z.6456 F.016

X1.7355 Z.794 F.016

G3 X1.72 Z.8779 R.4588 F.016

G1 Z1.6777 F.016

G3 X1.8429 Z1.907 R.4588 F.016

G1 X1.9 Z1.9565 F.016

X2.0414 Z1.8858 F.016

M9

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N8

(T2 | OD FINISH RIGHT - 35 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T2.06 T20 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G55 B90.

M107

G0 G43 P1 X1.9587 Y0. Z-.1

G18

M239

G92 S2000

G96 S800 M204

M8

G95 G1 Z0. F.0035

G18 G2 X2.02 Z.0306 R.0306 F.0035

G1 Z.4891 F.0035

G2 X2.001 Z.5113 R.0306 F.0035

G3 X1.7 Z.8622 R.4844 F.0035

G1 Z1.662 F.0035

G3 X1.8298 Z1.9042 R.4844 F.0035

G1 X2.2918 Z2.3043 F.0035

G2 X2.3 Z2.3197 R.0306 F.0035

G1 Z9.362 F.0035

G3 X2.4298 Z9.6042 R.4844 F.0035

G1 X2.8918 Z10.0043 F.0035

G2 X2.9 Z10.0197 R.0306 F.0035

G1 Z10.104 F.0035

X3. F.0035

X3.1414 Z10.0333 F.0035

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N9

(T20 | 3/4 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T20.05 T21 M06

G91 G30 P3 X0. Z0.

G90

M300

M312

G94 G0 G55 U180.

M108

G0 B90.

M107

G97 S8000 M03

G68 X0. Y0. Z0. I0. J1. K0. R90.

G0 G17 G43 X-.3533 Y1.263 Z2.

M8

Z1.2

G94 G1 Z1.0267 F100.

Y.513

Y-.513

Y-1.263

G0 Z1.5

Y1.263

Z1.1267

G1 Z.9533

Y.513

Y-.513

Y-1.263

G0 Z1.5

Y1.263

Z1.0533

G1 Z.88

Y.513

Y-.513

Y-1.263

G0 Z2.

G0 U0.

Y1.263

Z1.2

G1 Z1.0267

Y.513

Y-.513

Y-1.263

G0 Z1.5

Y1.263

Z1.1267

G1 Z.9533

Y.513

Y-.513

Y-1.263

G0 Z1.5

Y1.263

Z1.0533

G1 Z.88

Y.513

Y-.513

Y-1.263

G0 Z2.

M9

G69

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

M01

 

N10

(T21 | 5/32 X .02R ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T21.05 T22 M06

G91 G30 P3 X0. Z0.

G90

M300

G94 G0 G55 U0.

M310

M108

G0 B180.

M107

G97 S10000 M03

G68 X0. Y0. Z0. I0. J1. K0. R180.

G0 G17 G43 X.0007 Y.3559 Z.25

Z.1

G1 Z-.062 F20.

G41 X.0143 Y.5116

G3 X.0149 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0143 Y1.0691 R.1563

G1 G40 X.0007 Y1.2248

G0 Z.25

Y.3559

Z.038

G1 Z-.124

G41 X.0143 Y.5116

G3 X.0149 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0143 Y1.0691 R.1563

G1 G40 X.0007 Y1.2248

G0 Z.25

X.0027 Y.3559

Z.038

G1 Z-.124

G41 X.0163 Y.5116

G3 X.0169 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0163 Y1.0691 R.1563

G1 G40 X.0027 Y1.2248

G0 Z.25

X-.0007

Z.1

G1 Z-.062

G41 X-.0143 Y1.0691

G3 X-.0149 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0143 Y.5116 R.1563

G1 G40 X-.0007 Y.3559

G0 Z.25

Y1.2248

Z.038

G1 Z-.124

G41 X-.0143 Y1.0691

G3 X-.0149 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0143 Y.5116 R.1563

G1 G40 X-.0007 Y.3559

G0 Z.25

X-.0027 Y1.2248

Z.038

G1 Z-.124

G41 X-.0163 Y1.0691

G3 X-.0169 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0163 Y.5116 R.1563

G1 G40 X-.0027 Y.3559

G0 Z.25

X-.0007 Y-.3559

Z.1

G1 Z-.062

G41 X-.0143 Y-.5116

G3 X-.0149 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0143 Y-1.0691 R.1563

G1 G40 X-.0007 Y-1.2248

G0 Z.25

Y-.3559

Z.038

G1 Z-.124

G41 X-.0143 Y-.5116

G3 X-.0149 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0143 Y-1.0691 R.1563

G1 G40 X-.0007 Y-1.2248

G0 Z.25

X-.0027 Y-.3559

Z.038

G1 Z-.124

G41 X-.0163 Y-.5116

G3 X-.0169 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0163 Y-1.0691 R.1563

G1 G40 X-.0027 Y-1.2248

G0 Z.25

X.0007

Z.1

G1 Z-.062

G41 X.0143 Y-1.0691

G3 X.0149 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0143 Y-.5116 R.1563

G1 G40 X.0007 Y-.3559

G0 Z.25

Y-1.2248

Z.038

G1 Z-.124

G41 X.0143 Y-1.0691

G3 X.0149 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0143 Y-.5116 R.1563

G1 G40 X.0007 Y-.3559

G0 Z.25

X.0027 Y-1.2248

Z.038

G1 Z-.124

G41 X.0163 Y-1.0691

G3 X.0169 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0163 Y-.5116 R.1563

G1 G40 X.0027 Y-.3559

G0 Z.25

M312

G0 U270.

M310

X-.0007

Z.1

G1 Z-.062

G41 X-.0143 Y-.5116

G3 X-.0149 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0143 Y-1.0691 R.1563

G1 G40 X-.0007 Y-1.2248

G0 Z.25

Y-.3559

Z.038

G1 Z-.124

G41 X-.0143 Y-.5116

G3 X-.0149 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0143 Y-1.0691 R.1563

G1 G40 X-.0007 Y-1.2248

G0 Z.25

X-.0027 Y-.3559

Z.038

G1 Z-.124

G41 X-.0163 Y-.5116

G3 X-.0169 Y-.5252 R.1563

G1 Y-1.0055

Y-1.0555

G3 X-.0163 Y-1.0691 R.1563

G1 G40 X-.0027 Y-1.2248

G0 Z.25

X.0007

Z.1

G1 Z-.062

G41 X.0143 Y-1.0691

G3 X.0149 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0143 Y-.5116 R.1563

G1 G40 X.0007 Y-.3559

G0 Z.25

Y-1.2248

Z.038

G1 Z-.124

G41 X.0143 Y-1.0691

G3 X.0149 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0143 Y-.5116 R.1563

G1 G40 X.0007 Y-.3559

G0 Z.25

X.0027 Y-1.2248

Z.038

G1 Z-.124

G41 X.0163 Y-1.0691

G3 X.0169 Y-1.0555 R.1563

G1 Y-.5752

Y-.5252

G3 X.0163 Y-.5116 R.1563

G1 G40 X.0027 Y-.3559

G0 Z.25

X.0007 Y.3559

Z.1

G1 Z-.062

G41 X.0143 Y.5116

G3 X.0149 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0143 Y1.0691 R.1563

G1 G40 X.0007 Y1.2248

G0 Z.25

Y.3559

Z.038

G1 Z-.124

G41 X.0143 Y.5116

G3 X.0149 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0143 Y1.0691 R.1563

G1 G40 X.0007 Y1.2248

G0 Z.25

X.0027 Y.3559

Z.038

G1 Z-.124

G41 X.0163 Y.5116

G3 X.0169 Y.5252 R.1563

G1 Y1.0055

Y1.0555

G3 X.0163 Y1.0691 R.1563

G1 G40 X.0027 Y1.2248

G0 Z.25

X-.0007

Z.1

G1 Z-.062

G41 X-.0143 Y1.0691

G3 X-.0149 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0143 Y.5116 R.1563

G1 G40 X-.0007 Y.3559

G0 Z.25

Y1.2248

Z.038

G1 Z-.124

G41 X-.0143 Y1.0691

G3 X-.0149 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0143 Y.5116 R.1563

G1 G40 X-.0007 Y.3559

G0 Z.25

X-.0027 Y1.2248

Z.038

G1 Z-.124

G41 X-.0163 Y1.0691

G3 X-.0169 Y1.0555 R.1563

G1 Y.5752

Y.5252

G3 X-.0163 Y.5116 R.1563

G1 G40 X-.0027 Y.3559

G0 Z.25

G69

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

M01

 

N11

(T22 | 1/4 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T22.05 T1 M06

G91 G30 P3 X0. Z0.

G90

M200

M212

G94 G0 G55 C180.

M210

M108

G0 B90.

M107

G97 S5000 M03

G68 X0. Y0. Z0. I0. J1. K0. R90.

G0 G17 G43 X-3.1593 Y.0148 Z1.75

Z1.275

G1 Z1.175 F5.

X-3.17 Y0.

G3 X-3.1485 Y.0295 R.0182

X-3.1914 Y-.0295 Z1.1625 R.0365

X-3.1485 Y.0295 Z1.15 R.0365

X-3.1914 Y-.0295 Z1.1375 R.0365

X-3.1485 Y.0295 Z1.125 R.0365

X-3.1914 Y-.0295 Z1.1125 R.0365

X-3.1485 Y.0295 Z1.1 R.0365

X-3.1914 Y-.0295 Z1.0875 R.0365

X-3.1485 Y.0295 Z1.075 R.0365

X-3.1914 Y-.0295 Z1.0625 R.0365

X-3.1485 Y.0295 Z1.05 R.0365

X-3.1914 Y-.0295 Z1.0375 R.0365

X-3.1485 Y.0295 Z1.025 R.0365

X-3.1914 Y-.0295 Z1.0125 R.0365

X-3.1485 Y.0295 Z1. R.0365

X-3.1914 Y-.0295 Z.9875 R.0365

X-3.1485 Y.0295 Z.975 R.0365

X-3.1914 Y-.0295 Z.9625 R.0365

X-3.17 Y-.0365 Z.96 R.0365

Y.0365 R.0365

Y-.0365 R.0365

X-3.1601 Y-.0351 R.0365

X-3.17 Y0. R.0183

G0 Z1.75

G69

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

M01

 

 

N100 (CHUCK TRANSFER UNIT)

M307

M202M302G10.9X1

G20G80G40G17G90G94G98

G91G53G0X0.

G91G28X0.

G91G53G0X0.

G91G28X0.

G91G28Y0.

G91G28Z0.

G91G28W0.

M108

G0B0

M107

M0(BLOW OUT JAWS/PART)

#100 =

G17G40G80G90G94G98

G94M540M306

M200M300

G0C0.U0.

M210M310

M508

G90

G0W[ #100 +.5]

G1W #100 F10.

G55

G4X2.

M307

G4X5.

M206

G4X5.

G91G30W0

M541

M212M312

M01

 

N12

(T1 | DDJNL-164D - DNMG-432 | EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M302

T1.17 T2 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B90.

M107

G0 G43 P1 X3.2 Y0. Z.005

G18

M239

G92 S3500

G96 S1800 M304

M8

G95 G1 X-.0625 F.016

G0 Z.105

G91 G30 P3 X0.

G90

M108

G0 B90.

M107

X2.8275 Y0. Z.105

Z.1

G1 Z0.

G18 G3 X2.92 Z-.0462 R.0462

G1 Z-2.346

X3.0614 Z-2.2753

M9

M305

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N13

(T2 | OD FINISH RIGHT - 35 DEG. | EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T2.06 T8 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B90.

M107

G0 G43 P1 X3.2 Y0. Z0.

G18

M239

G92 S3500

G96 S1800 M203

M8

G95 G1 X-.0313 F.0035

G0 Z.1

G91 G30 P3 X0.

G90

M108

G0 B90.

M107

X2.8387 Y0. Z.1

G1 Z0.

G18 G3 X2.9 Z-.0306 R.0306

G1 Z-2.346

X3.0414 Z-2.2753

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N14

(T8 | AME 1-13/16 DIA. SPADE DRILL | EIA SUFFIX - .04 | MAZATROL SUFFIX - D)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T8.04 T14 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X0. Y0. Z.25

G17

M239

G97 S800 M203

M131

G99 G81 Z-10.25 R.25 F.01

G80

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N15

(T14 | ID FINISH MIN. .75 DIA. - 55 DEG.| EIA SUFFIX - .17 | MAZATROL SUFFIX - R)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T14.17 T15 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X2.0593 Y0. Z.2

G18

M239

G92 S3500

G96 S1800 M203

M8

G95 G1 Z.1 F.012

Z-2.195

X2.0085

G18 G2 X1.9572 Z-2.2056 R.0363

G1 X1.896 Z-2.2362

X1.7546 Z-2.1655

G0 Z.2

X2.2226

G1 Z.1

Z-2.195

X2.0393

X1.8979 Z-2.1243

G0 Z.2

X2.3859

G1 Z.1

Z-1.1461

X2.3188 Z-1.1655

G2 X2.2826 Z-1.1969 R.0363

G1 Z-2.1025

Z-2.195

X2.2026

X2.0612 Z-2.1243

G0 Z.2

X2.5492

G1 Z.1

Z-.2279

X2.4322 Z-.2616

G2 X2.396 Z-.293 R.0362

G1 Z-1.1432

X2.3659 Z-1.1519

X2.2245 Z-1.0812

G0 Z.205

X2.7125

G1 Z.105

Z.005

G2 X2.61 Z-.0462 R.0512

G1 Z-.2103

X2.5292 Z-.2336

X2.3878 Z-.1629

G0 X2.1076

Z-2.0025

X2.2826

G1 Z-2.1025

G2 X2.2905 Z-2.119 R.0363

G1 X2.368 Z-2.195

X2.2626

X2.1212 Z-2.1243

G0 X1.721

Z.035

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N16

(T15 | ID FINISH MIN. 1.0 DIA. - 55 DEG.| EIA SUFFIX - .06 | MAZATROL SUFFIX - F)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T15.06 T16 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X2.6913 Y0. Z.1

G18

M239

G97 S200 M203

M8

G95 G1 Z0. F.01

G18 G2 X2.63 Z-.0306 R.0306

G1 Z-.1954

G3 X2.6106 Z-.2122 R.0194

G1 X2.4316 Z-.2639

G2 X2.416 Z-.2774 R.0156

G1 Z-1.1395

X2.3182 Z-1.1677

G2 X2.3026 Z-1.1813 R.0156

G1 Z-2.0869

G2 X2.306 Z-2.094 R.0156

G1 X2.3989 Z-2.1852

G3 X2.3613 Z-2.2 R.0194

G1 X1.9873

G2 X1.9652 Z-2.2046 R.0156

G1 X1.9052 Z-2.2346

X1.7637 Z-2.1639

G0 Z.035

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N17

(T16 | ID GROOVE 1.0 DIA .125W X .007R| EIA SUFFIX - .07 | MAZATROL SUFFIX - G)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T16.07 T19 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X1.9086 Y0. Z.035

G18

M239

G92 S5000

G96 S800 M203

Z-1.0177

X2.1026

G95 G1 X2.52 F.0025

G0 X2.1026

Z-1.09

G1 X2.52

X2.4911 Z-1.0755

G0 X2.1026

Z-.9455

G1 X2.418

X2.52 Z-.9749

Z-1.0177

G0 X2.1026

Z-1.1623

G1 X2.3046

X2.52 Z-1.1001

Z-1.09

G0 X2.1026

Z-1.2373

X2.1682

G1 X2.3096 Z-1.1666

X2.53 Z-1.103

Z-1.0018

G0 X2.2796

Z-.8704

X2.2816

G1 X2.423 Z-.9412

X2.53 Z-.972

Z-1.0365

G0 X2.1682

X1.9231

Z.035

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N18

(T19 | ID THREAD - MIN. 1.0 DIA. | EIA SUFFIX - .19 | MAZATROL SUFFIX - T)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T19.19 T17 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X2.3098 Y0. Z.2188

G18

M239

G97 S450 M203

G276 P010060 R0.

G276 X2.5 Z-1.05 R0. P.0451 Q.0093 F.08333

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N19

(T17 | SANDVIK DEFIB 1.25 DIA 55 DEG.| EIA SUFFIX - .18 | MAZATROL SUFFIX - S)

(ROUGH LONG BORE -.01)

G20 G10.9 X1

G91 G30 P3 X0.

G30 P3 Z0.

M202

T17.18 T23 M06

G91 G30 P3 X0. Z0.

G90

M108

G0 G54 B0.

M107

G0 G43 P1 X1.856 Y0. Z.035

G18

M239

G92 S2000

G96 S800 M203

M8

Z-2.13

G95 G1 Z-2.23 F.01

Z-5.2157

X1.861 Z-5.6157

Z-9.6091

G18 G3 X1.6416 Z-9.7991 R.2194

G1 X1.1566 Z-9.9391

Z-9.9341

G0 Z-2.13

X1.876

G1 Z-2.23

Z-5.2157

X1.881 Z-5.6157

Z-9.6091

G3 X1.6516 Z-9.8078 R.2294

G1 X1.1666 Z-9.9478

Z-9.9428

(FINISH LONG BORE)

G18

M108

G0 B0.

M107

G0 X1.1666 Y0. Z-2.13

X1.896

G1 Z-2.23 F.0035

Z-5.2157

X1.901 Z-5.6157

Z-9.6091

G18 G3 X1.6666 Z-9.8121 R.2344

G1 X1.1816 Z-9.9521

Z-9.9471

G0 Z.035

M9

M205

G91 G30 P3 X0.

G30 P3 Z0.

G90

M01

 

N20

(T23 | 3/8 FLAT ENDMILL | EIA SUFFIX - .05 | MAZATROL SUFFIX - E)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T23.05 T24 M06

G91 G30 P3 X0. Z0.

G90

M200

M212

G94 G0 G54 C0.

M210

M108

G0 B90.

M107

G97 S6000 M03

G68 X0. Y0. Z0. I0. J1. K0. R90.

G0 G17 G43 X1.9 Y-.045 Z1.55

G1 Z1.45 F20.

G41 Y-.07

X1.9725 Z1.445

G3 Y.07 Z1.43 R.07

G1 X1.8275 Z1.42

G3 Y-.07 Z1.405 R.07

G1 X1.9725 Z1.395

G3 Y.07 Z1.38 R.07

G1 X1.8275 Z1.37

G3 Y-.07 Z1.355 R.07

G1 X1.9725 Z1.345

G3 Y.07 Z1.33 R.07

G1 X1.8275 Z1.32

G3 Y-.07 Z1.305 R.07

G1 X1.9725 Z1.295

G3 Y.07 Z1.28 R.07

G1 X1.8275 Z1.27

G3 Y-.07 Z1.255 R.07

G1 X1.9725 Z1.245

G3 Y.07 Z1.23 R.07

G1 X1.8275 Z1.22

G3 Y-.07 Z1.205 R.07

G1 X1.9725 Z1.195

G3 Y.07 Z1.18 R.07

G1 X1.8275 Z1.17

G3 Y-.07 Z1.155 R.07

G1 X1.9725 Z1.145

G3 Y.07 Z1.13 R.07

G1 X1.8275 Z1.12

G3 Y-.07 Z1.105 R.07

G1 X1.9725 Z1.095

G3 Y.07 Z1.08 R.07

G1 X1.8275 Z1.07

G3 Y-.07 Z1.055 R.07

G1 X1.9725 Z1.045

G3 Y.07 Z1.03 R.07

G1 X1.8275 Z1.02

G3 Y-.07 Z1.005 R.07

G1 X1.9725 Z.995

G3 Y.07 Z.98 R.07

G1 X1.8275 Z.97

G3 Y-.07 Z.955 R.07

G1 X1.9725 Z.945

G3 Y.07 Z.93 R.07

G1 X1.8275 Z.92

G3 Y-.07 Z.905 R.07

G1 X1.9 Z.9

X1.9725

G3 Y.07 R.07

G1 X1.8275

G3 Y-.07 R.07

G1 X1.9

G40 X1.925

M212

G0 C90.

M210

X1.9 Y-.045 Z1.55

G1 Z1.45

G41 Y-.07

X1.9725 Z1.445

G3 Y.07 Z1.43 R.07

G1 X1.8275 Z1.42

G3 Y-.07 Z1.405 R.07

G1 X1.9725 Z1.395

G3 Y.07 Z1.38 R.07

G1 X1.8275 Z1.37

G3 Y-.07 Z1.355 R.07

G1 X1.9725 Z1.345

G3 Y.07 Z1.33 R.07

G1 X1.8275 Z1.32

G3 Y-.07 Z1.305 R.07

G1 X1.9725 Z1.295

G3 Y.07 Z1.28 R.07

G1 X1.8275 Z1.27

G3 Y-.07 Z1.255 R.07

G1 X1.9725 Z1.245

G3 Y.07 Z1.23 R.07

G1 X1.8275 Z1.22

G3 Y-.07 Z1.205 R.07

G1 X1.9725 Z1.195

G3 Y.07 Z1.18 R.07

G1 X1.8275 Z1.17

G3 Y-.07 Z1.155 R.07

G1 X1.9725 Z1.145

G3 Y.07 Z1.13 R.07

G1 X1.8275 Z1.12

G3 Y-.07 Z1.105 R.07

G1 X1.9725 Z1.095

G3 Y.07 Z1.08 R.07

G1 X1.8275 Z1.07

G3 Y-.07 Z1.055 R.07

G1 X1.9725 Z1.045

G3 Y.07 Z1.03 R.07

G1 X1.8275 Z1.02

G3 Y-.07 Z1.005 R.07

G1 X1.9725 Z.995

G3 Y.07 Z.98 R.07

G1 X1.8275 Z.97

G3 Y-.07 Z.955 R.07

G1 X1.9725 Z.945

G3 Y.07 Z.93 R.07

G1 X1.8275 Z.92

G3 Y-.07 Z.905 R.07

G1 X1.9 Z.9

X1.9725

G3 Y.07 R.07

G1 X1.8275

G3 Y-.07 R.07

G1 X1.9

G40 X1.925

M212

G0 C180.

M210

X1.9 Y-.045 Z1.55

G1 Z1.45

G41 Y-.07

X1.9725 Z1.445

G3 Y.07 Z1.43 R.07

G1 X1.8275 Z1.42

G3 Y-.07 Z1.405 R.07

G1 X1.9725 Z1.395

G3 Y.07 Z1.38 R.07

G1 X1.8275 Z1.37

G3 Y-.07 Z1.355 R.07

G1 X1.9725 Z1.345

G3 Y.07 Z1.33 R.07

G1 X1.8275 Z1.32

G3 Y-.07 Z1.305 R.07

G1 X1.9725 Z1.295

G3 Y.07 Z1.28 R.07

G1 X1.8275 Z1.27

G3 Y-.07 Z1.255 R.07

G1 X1.9725 Z1.245

G3 Y.07 Z1.23 R.07

G1 X1.8275 Z1.22

G3 Y-.07 Z1.205 R.07

G1 X1.9725 Z1.195

G3 Y.07 Z1.18 R.07

G1 X1.8275 Z1.17

G3 Y-.07 Z1.155 R.07

G1 X1.9725 Z1.145

G3 Y.07 Z1.13 R.07

G1 X1.8275 Z1.12

G3 Y-.07 Z1.105 R.07

G1 X1.9725 Z1.095

G3 Y.07 Z1.08 R.07

G1 X1.8275 Z1.07

G3 Y-.07 Z1.055 R.07

G1 X1.9725 Z1.045

G3 Y.07 Z1.03 R.07

G1 X1.8275 Z1.02

G3 Y-.07 Z1.005 R.07

G1 X1.9725 Z.995

G3 Y.07 Z.98 R.07

G1 X1.8275 Z.97

G3 Y-.07 Z.955 R.07

G1 X1.9725 Z.945

G3 Y.07 Z.93 R.07

G1 X1.8275 Z.92

G3 Y-.07 Z.905 R.07

G1 X1.9 Z.9

X1.9725

G3 Y.07 R.07

G1 X1.8275

G3 Y-.07 R.07

G1 X1.9

G40 X1.925

M212

G0 C270.

M210

X1.9 Y-.045 Z1.55

G1 Z1.45

G41 Y-.07

X1.9725 Z1.445

G3 Y.07 Z1.43 R.07

G1 X1.8275 Z1.42

G3 Y-.07 Z1.405 R.07

G1 X1.9725 Z1.395

G3 Y.07 Z1.38 R.07

G1 X1.8275 Z1.37

G3 Y-.07 Z1.355 R.07

G1 X1.9725 Z1.345

G3 Y.07 Z1.33 R.07

G1 X1.8275 Z1.32

G3 Y-.07 Z1.305 R.07

G1 X1.9725 Z1.295

G3 Y.07 Z1.28 R.07

G1 X1.8275 Z1.27

G3 Y-.07 Z1.255 R.07

G1 X1.9725 Z1.245

G3 Y.07 Z1.23 R.07

G1 X1.8275 Z1.22

G3 Y-.07 Z1.205 R.07

G1 X1.9725 Z1.195

G3 Y.07 Z1.18 R.07

G1 X1.8275 Z1.17

G3 Y-.07 Z1.155 R.07

G1 X1.9725 Z1.145

G3 Y.07 Z1.13 R.07

G1 X1.8275 Z1.12

G3 Y-.07 Z1.105 R.07

G1 X1.9725 Z1.095

G3 Y.07 Z1.08 R.07

G1 X1.8275 Z1.07

G3 Y-.07 Z1.055 R.07

G1 X1.9725 Z1.045

G3 Y.07 Z1.03 R.07

G1 X1.8275 Z1.02

G3 Y-.07 Z1.005 R.07

G1 X1.9725 Z.995

G3 Y.07 Z.98 R.07

G1 X1.8275 Z.97

G3 Y-.07 Z.955 R.07

G1 X1.9725 Z.945

G3 Y.07 Z.93 R.07

G1 X1.8275 Z.92

G3 Y-.07 Z.905 R.07

G1 X1.9 Z.9

X1.9725

G3 Y.07 R.07

G1 X1.8275

G3 Y-.07 R.07

G1 X1.9

G40 X1.925

G69

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

M01

 

N21

(T24 | #1 CENTERDRILL | EIA SUFFIX - .03 | MAZATROL SUFFIX - C)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T24.03 T25 M06

G91 G30 P3 X0. Z0.

G90

M200

M212

G94 G0 G54 C0.

M210

M108

G0 B90.

M107

G97 S3500 M03

G68 X0. Y0. Z0. I0. J1. K0. R90.

G0 G17 G43 X.12 Y0. Z2.

G98 G81 Z1.4 R1.55 J.1 F3.5 M210

G80

M212

G0 C90.

M210

Z2.

G98 G81 Z1.4 R1.55 J.1 F3.5 M210

G80

M212

G0 C180.

M210

Z2.

G98 G81 Z1.4 R1.55 J.1 F3.5 M210

G80

M212

G0 C270.

M210

Z2.

G98 G81 Z1.4 R1.55 J.1 F3.5 M210

G80

G69

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

M01

 

N22

(T25 | NO. 51 DRILL | EIA SUFFIX - .03 | MAZATROL SUFFIX - C)

G20 G10.9 X0

G91 G30 P3 X0.

G30 P3 Z0.

T25.03 T1 M06

G91 G30 P3 X0. Z0.

G90

M200

M212

G94 G0 G54 C0.

M210

M108

G0 B90.

M107

G97 S4200 M03

G68 X0. Y0. Z0. I0. J1. K0. R90.

G0 G17 G43 X.12 Y0. Z2.

G98 G73 Z1.2 R1.55 Q.025 F8. M210

G80

M212

G0 C90.

M210

Z2.

G98 G73 Z1.2 R1.55 Q.025 F8. M210

G80

M212

G0 C180.

M210

Z2.

G98 G73 Z1.2 R1.55 Q.025 F8. M210

G80

M212

G0 C270.

M210

Z2.

G98 G73 Z1.2 R1.55 Q.025 F8. M210

G80

G69

M212

G91 G30 P3 X0.

G30 P3 Z0. M05

G90

G30 P3 Y0.

M30

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crazy^millman Veteran

crazy^millman

Posted
Posted

Yes David we put zero in for our tools and then use wear from there. Yes T18 gave us a problem on the sub spindle, but T19 using the same format and code for the main spindle did not give us a problem. If it had happened on both spindle I would be inclined to think it was something we were doing wrong, but since it is only on the sub spindle I am thinking it is a parameter or machine glitch. Still no answers from Mazak on this problem.

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crazy^millman Veteran

crazy^millman

Posted
Posted

I found out I was wrong about using the G276 on the front spindle and Id threading it work fine on both spindles for OD work. I switched to the G32 like suggested and that works just fine. I checked all the parameters related to the threading and all are set to what they should be. Still no answer from Mazak. Works this way just more code is all.

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DavidB Apprentice

DavidB

Posted
  • Author
Posted

Crazy

This is what my controller looks like.

Below is the Tool Offset page.

I have to use the Geom side to get the tool correct because or machines Upper turret is out to the Head 1 spindle. As you can see from the values we have in X and Y.

DSC01216.jpg

 

Where would I put the wear offset values for tool wear using G41 in an EIA program?

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crazy^millman Veteran

crazy^millman

Posted
Posted

That looks like the eia page not the mazatrol page. What does the mazatrol page look like. There is a tooloffset button on our Mazatrol page. It is here that we access ours.

 

From the manunal:

quote:
A press of the [TOOL LENGTH] menu key on the TOOL DATA display changes the display of

the detailed tool information display area at the right of the display as shown below. In this

display format, it is possible to set LENGTH, LENG COMP., and ACT-φ, for multiple milling tools

in succession, or LENGTH A, LENGTH B, WEAR COMP., and MAX. WEAR for multiple turning

tools in succession.

Picture of the Page I am talking about:

ToolData.jpg

 

HTH if not look in your operation manunal under tool data it covers it very well here.

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