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Dynamic Core Milling

Hertz

By Hertz,
in Industrial Forum

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Hertz Apprentice

Hertz

Posted
Posted

Hey guys, I was just pulling some older programs and tweaking them a bit and I came across this part. i attached it.

What I'm trying to do is dynamic core around the diameter. Although the file looks correct and the settings seem right, the feed is outputting improper for me.

I am using the Mastercam High feed option to limit my speeds on the corners. Perhaps I'm doing this wrong. Have not seen this issue yet with the amount of Dynamic Cutting I have been doing.

I have my min feedrate to 150 and maximum set to 250. I have set my max air cutting feedrate to 1180, which is the limit of my machine. For some reason though when I post, I was scanning it to see what its doing and it is ramping up to the 1180 IPM while in cut. I guess only those who use the high feed option would know what I'm talking about. Is something wrong with my settings that I can't see? Thanks in advance.

HSM.MCX-7

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Colin Gilchrist Proficient

Colin Gilchrist

Posted
Posted

Hi Hertz,

 

I'm trying to figure out why you are using High-Feed on the roughing path? The Dynamic Core path will limit the amount of radial engagement the tool will use when removing material. I don't see any internal corners in this path, so I'm not sure running High Feed will give you any benefit. There are many places in your toolpath where the tool uses the "micro-lift" function to come off the floor of the part, and reposition itself to begin the next cut. These passes are already "in the air", so if you set your "Back feedrate" parameter to "1180.", then those should be the moves you are seeing. The tool will pickup off the floor by .01, and move to just before the start of the next cut at your high feedrate value, then slow down and re-engage the material.

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Hertz Apprentice

Hertz

Posted
  • Author
Posted

Hi Colin. I am using the High feed option to slow down corners. 1180 is too sudden on the machine. If I don't use it, the machine takes the corners too fast and hard. Instead of using the option on the machine for corner smoothing(long story it doesn't work good on our machine) I use the High Feed option in Mastercam. Is this not what its for? Maybe I misunderstand the whole idea behind it? I always thought that's what it was there for.

I do have the back feedrate to 1180 but it is posting to those speeds while in cut, not on the back feedrate. Again this is the first time I see this. I agree with you and usually only gets to those high speeds on the back feedrate. But for some reason the settings I have is different. Maybe I should post the code so you can see what I mean?

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Hertz Apprentice

Hertz

Posted
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Posted

This is the output its posting. Note all the way around the part, the speed exceeds my maximum feedrate of 250 while its in cut. Sorry for the long quote. I do not know how to make it small.

G40G80

G00G91G28Z0.

T8M06(3/4 5 FLUTE CARBIDE ENDMILL)

(MAX - Z-1.375)

(MIN - Z3.)

M39

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G43H8Z3.

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G00Z3.

(CUTTER COMP USED)

M39

S3000M3

X3.075Y-2.8125

Z.1

G01Z-1.375F65.

G41D8X3.

G03X2.8125Y-3.R.1875

G02X0.Y-5.8125R2.8125

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X0.Y-.1875R2.8125

X2.8125Y-3.R2.8125

G03X3.Y-3.1875R.1875

G01G40X3.075

Z-1.275

G00Z3.

G91G28Z0Y0M5

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Maclaw Rookie

Maclaw

Posted
Posted

Hi Hertz,

 

I looked at Your file. I think it ramps up to 1180IPM because your stock is lying partially outside of your part. It thinks it's cutting air so it ramps up to 1180 (according to what You said - it's the value You put for air-cutting). Take a look at your stock definition.

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