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MrFish

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Posts posted by MrFish

  1. Well we are going to have the 32 bit for download soon. 64 bit will be some time as John said. We got the final SDK on the 28th and making a 64 bit version is some work. We appreciate everyone enjoying our free products, and as soon as we have something we will post up our free tools again.

     

     

    Hi Ron, do you think if you were to start charging a small fee for these tools we might see a 64 bit version quicker as you could justify some staff time to it. I myself find the hole axis and pierce point tools a huge help with the 5 axis work I do and would be happy to make an investment in the product.

  2. We machine this stuff every day and the biggest issues we have is when the parts haven't been annealed after recieving it from the supplier as there are so many different grades of 17-4 that one block can machine quite different to the next rapidly reducing cutter life. We use MQL with both tipped and solid endmills with good results.

    We only heat treat to H900 condition most of the time and for parts the size of your fist the stability is very good, anything larger or with thin cross section and I would be finishing any critical areas once hardened. Again solid carbide and MQL works great on the hard stuff.

  3. Usually I leave them like that. A shank or tool holder collision will occur if it hits, and let's you know either way.

    But if I really need to know what the shank is doing, open the tool manager to the tool holder definition, and delete the first two lines of the profile. Change the third line X to zero. Tool holder now has proper def.

    Open the tool and change the H value if it is a regular tool, or the last two dims for a revolved tool.

    I just did this yesterday to 46 tools in a very short time.

    Usually tho, I just jeave the shank part of the holder. It will show collisions either way

     

     

    Robert do you have any suggestions as to how to get the Tool manager Report to output the correct holder descriptions when they are transfered from mastercam and get the right cutter stick out since the shank of the tool is now part of the holder ?

     

    post-25701-0-95596800-1317240300_thumb.gif

     

    In the above example the "Holder1" description is holders that have come from the mastercam interface. The correctly titled holders are ones I have added in vericut.

    The "Cutter Stick-out" should read 38mm for tool 1 but because vericut adds the 5mm of shank to the holder this is not output correctly. This causes crashes at the machine when cuters are not hanging out far enough.

     

    At this stage I can only see the report template as being redundent with these two major components not correct, which is a shame as I often modify tool and holder lengths slightly when doing 5 axis work in vercut to get a crash free program and it is a bit of a pain to keep going back into mastercam to alter holders and cutters just so i can get an accurate setup sheet from mastercam.

  4. Usually I leave them like that. A shank or tool holder collision will occur if it hits, and let's you know either way.

    But if I really need to know what the shank is doing, open the tool manager to the tool holder definition, and delete the first two lines of the profile. Change the third line X to zero. Tool holder now has proper def.

    Open the tool and change the H value if it is a regular tool, or the last two dims for a revolved tool.

    I just did this yesterday to 46 tools in a very short time.

    Usually tho, I just jeave the shank part of the holder. It will show collisions either way

     

     

    This is how I do it too, just frustrating that I have to.

  5. Does anyone know if the new toolmanager in X6 will output more infomation so other progams can accuratley reproduce the cutters/holders . My problem specifically is with vericut not beinag able to produce the right cutter/holder geometery when using the Mastercam/vericut interface. C G Tech tell me that mastercams tool manager does not currently put out enough information for vericut to accurately reproduce the cutter/holder combinations correctly.

  6. no not refering to work offsets, refering to the operation not being in the right place at all.

    The toolpath in the picture is a transform by toolplane toolpath that has had the datum point selected as the centre of the hole on face 1 and the toolplane is a custom wcs that aligns with face 1. As you can see it backplots in completely the wrong place.post-25701-0-10930100-1313527874_thumb.gif

  7. thanks , for suggestions.

     

    Mic - there is a definite negative Z axis move , I know because Vericut didn't simulate it and the machine stuck the cutter into the job !!

     

    I will look into the R comp and see if it fixes problem. This would be a shame as it would be nice to be able to use circle mill to size holes instead of having to create a plane for each hole and then use contour paths to get a spatial axis move instead of M128.

  8. Can some one with a switched on 5axis brain take a look at the code below and try and explain to me why I am getting a negative Z axis move with the rotation on line 3407.

    Our machine is a DMG DMU 60 Mono Block - this has a tilting head for B axis and rotary table for C axis. The code is a mastercam cicle mill operation and you will notice that it is cutting and repositioning with M128 TCPM on. DMG tell me that this Z axis movement at the machine is correct because of the tilted plane, but both mastercam and Vericut don't simulate any Z axis move and personally I can't see why the Z axis is moving when the B axis is already at B-30 and all the 3407 line of code is doing is rotating the C axis by 180 degrees ?

     

    2464 TOOL CALL 11 Z S8066

    2465 * - HANITA D013

    2466 * - FLAT SPOT STEEP ANGLED HOLES

    2467 ;HANITA D013 TOOL - 11 DIA. OFF. - 11 LEN. - 11 DIA. - 3.

    2468 L Z-.1 R0 F MAX M91

    2469 L X+136 Y-.1 R0 F MAX M91

    2470 CYCL DEF 32.0 TOLERANCE

    2471 CYCL DEF 32.1 T0.014

    2472 CYCL DEF 32.2 HSC-MODE:0

    2473 M23 ;UNLOCK B

    2474 L B-30 C+270 F MAX

    2475 M140 MB MAX

    2476 M128

    2477 M3

    2478 L X-3.342 Y+53.699 B-30 C+270 F MAX M20

    2479 L Z+22.669 B-30 C+270 F MAX

    2480 L X-3.342 Y+36.449 Z-7.209 B-30 C+270 F MAX

    2481 L X-3.342 Y+36.35 Z-7.379 B-30 C+270 RL F200

    2482 L X-3.226 Y+36.309 Z-7.355 B-30 C+270

    2483 L X-3.207 Y+36.35 Z-7.379 B-30 C+270

    2484 L X-3.212 Y+36.382 Z-7.397 B-30 C+270

    2485 L X-3.226 Y+36.411 Z-7.414 B-30 C+270

    2486 L X-3.25 Y+36.436 Z-7.429 B-30 C+270

    2487 L X-3.28 Y+36.454 Z-7.439 B-30 C+270

    2488 L X-3.314 Y+36.465 Z-7.445 B-30 C+270

    2489 L X-3.351 Y+36.467 Z-7.447 B-30 C+270

    2490 L X-3.387 Y+36.46 Z-7.443 B-30 C+270

    2491 L X-3.42 Y+36.446 Z-7.434 B-30 C+270

    2492 L X-3.446 Y+36.424 Z-7.422 B-30 C+270

    2493 L X-3.466 Y+36.397 Z-7.406 B-30 C+270

    2494 L X-3.475 Y+36.366 Z-7.388 B-30 C+270

    2495 L X-3.475 Y+36.334 Z-7.37 B-30 C+270

    2496 L X-3.466 Y+36.304 Z-7.352 B-30 C+270

    2497 L X-3.446 Y+36.276 Z-7.337 B-30 C+270

    CODE REMOVED FOR FORUM TOPIC

    3394 L X-3.42 Y+33.103 Z-12.783 B-30 C+270

    3395 L X-3.387 Y+33.089 Z-12.774 B-30 C+270

    3396 L X-3.351 Y+33.082 Z-12.771 B-30 C+270

    3397 L X-3.314 Y+33.084 Z-12.772 B-30 C+270

    3398 L X-3.28 Y+33.095 Z-12.778 B-30 C+270

    3399 L X-3.25 Y+33.113 Z-12.789 B-30 C+270

    3400 L X-3.226 Y+33.138 Z-12.803 B-30 C+270

    3401 L X-3.207 Y+33.199 Z-12.838 B-30 C+270

    3402 L X-3.213 Y+33.234 Z-12.858 B-30 C+270

    3403 L X-3.246 Y+33.268 Z-12.878 B-30 C+270

    3404 L X-3.342 Y+33.199 Z-12.838 B-30 C+270

    3405 L X-3.342 Y+36.449 Z-7.209 B-30 C+270 F1000

    3406 L X-3.342 Y+53.699 Z+22.669 B-30 C+270 R0 F MAX

    3407 L B-30 C+90 F MAX

    3408 L X-3.342 Y-53.699 B-30 C+90 F MAX

    3409 L Z+22.669 B-30 C+90 F MAX

    3410 L X-3.342 Y-36.449 Z-7.209 B-30 C+90 F MAX

    3411 L X-3.342 Y-36.35 Z-7.379 B-30 C+90 RL F200

    3412 L X-3.226 Y-36.392 Z-7.403 B-30 C+90

    3413 L X-3.207 Y-36.35 Z-7.379 B-30 C+90

    3414 L X-3.212 Y-36.319 Z-7.361 B-30 C+90

    3415 L X-3.226 Y-36.289 Z-7.344 B-30 C+90

    3416 L X-3.25 Y-36.265 Z-7.33 B-30 C+90

    3417 L X-3.28 Y-36.246 Z-7.319 B-30 C+90

    3418 L X-3.314 Y-36.236 Z-7.313 B-30 C+90

    3419 L X-3.351 Y-36.234 Z-7.312 B-30 C+90

    3420 L X-3.387 Y-36.24 Z-7.316 B-30 C+90

    3421 L X-3.42 Y-36.255 Z-7.324 B-30 C+90

    3422 L X-3.446 Y-36.276 Z-7.337 B-30 C+90

    3423 L X-3.466 Y-36.304 Z-7.352 B-30 C+90

    3424 L X-3.475 Y-36.334 Z-7.37 B-30 C+90

  9. Hardmill - it opens and you can fill out all the details fine but when you tick to apply it does nothing and leaves the tools as they were.

     

    Nevermind - just tried it on my current file and it works fine - must have been a hangup of some sort. Will test it more and see if I can get a repeat.

  10. I can't get my X5 MU1 tool library default file to stick. It is listing as looking to the right place in the config file but when I open the Tool manager it is looking at my old X4 tool library ?

     

    Is anyone else seeing this or have any suggestions ?

  11. Frostfritt - here is what I ended up with , didn't need the radius function so modified it a bit and had to add in the Greater Than Equation to get it to stop after the last tool.

     

     

     

    0 BEGIN PGM MEARSURETOOLSEQ MM

    1 L Z+0.1 C+0 B+0 R0 FMAX M91

    2 L X+136 Y-0.1 Z+0.1 C+0 B+0 R0 FMAX M91

    3 Q30 = 7 ;Start tool number

    4 Q31 = 9 ;End tool number

    5 LBL 1

    6 TOOL DEF 0

    7 TOOL CALL Q30 Z S500

    8 L M6

    9 TCH PROBE 481 CAL. TOOL LENGTH ~

    Q340=+0 ;CHECK ~

    Q260=+50 ;CLEARANCE HEIGHT ~

    Q341=+0 ;PROBING THE TEETH

    10 Q30 = Q30 + 1

    11 FN 11: IF +Q30 GT +Q31 GOTO LBL 2

    12 FN 10: IF +Q30 NE +Q31 GOTO LBL 1

    13 FN 9: IF +Q30 EQU +Q31 GOTO LBL 1

    14 LBL 2

    15 L Z+0.1 C+0 B+0 R0 FMAX M91

    16 L X+136 Y-0.1 Z+0.1 C+0 B+0 R0 FMAX M91

    17 M30

    18 END PGM MEARSURETOOLSEQ MM

     

     

    Works a treat and i now have time to make a coffee while the machine sets the tools for me (I WISH). Thanks for stairing me in the right direction.

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