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DRILL / TAP SIZING


jspangler
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Hi John!

 

Actually, there is a formula. OD-P

 

Or, if you have a 3/8-24 ID thread,

it would be .375-(1/24). (Pitch is

1/Number of threads).

 

For Metric threads it's the same.

 

A simple example is for a 3/8-16 thread -

3/8-1/16=5/16.

 

Here's a link to my web page, which has an

automatic calculator (botom of the page,

"Mike's handy dandy calculator")

 

http://mpt.corning-cc.edu/~reynolds/Machining_Formulas.htm

 

Hope this helps!!!

 

Mike R.

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FORMULA FOR FINDING SIZE OF DRILL ON ANY TAP

MM OR STD.

EXAMPLE FOR STD TAPS:

(1/2-13 TAP)

1/2=.500

1/13=.076

(RESULT)

.500-.076=.424 OR 27/64 DRILL

 

EXAMPLE FOR MM TAPS:

(14X2.0 TAP)

EASIEST IS TO CONVERT TO DECIMAL

14/25.4=.551

2/25.4=.078

(RESULT)

.551-.078=.473 OR 15/32 DRILL

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It is fairly common knowledge that the percentage of thread engagement above 60% does not significantly increase the strength of the thread. Therefore, when I calculate thread hole size I always use a formula that allows me to specify the desired percentage of thread. You can use the following formulas to calculate tap hole size based on a desired percentage of thread:

 

American Unified Thread:

 

Hole size = Basic Major Diameter – ((1.08253 * desired percent of thread)/Number of threads per inch)

 

America National Thread:

 

Hole size = Basic Major Diameter –((1.29904 * desired percent of thread)/Number of threads per inch)

 

ISO Metric Thread (all dimensions in MM):

 

Hole size = Basic Major Diameter – (1.08253 * Pitch * desired percent of thread)

 

Desired percent of thread is expressed as a decimal. 75% would equal .75

 

I hope this helps.

 

[ 04-17-2002, 11:56 AM: Message edited by: Marc_Lindsey ]

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