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Aerospace guyz needed


ricky_fire
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I wish there was a simple answer for that... rolleyes.gif Unfortunately there is not. With materials like this, a lot of factors come into play. You need to take into account part geometry (thin walls? deep pockets? narrow grooves? etc.), cutter geometry (stub length? 5X diameter clearance? etc.), fixturing, machine rigidity.... The list goes on.

 

The figures for bare carbide in the Machinery Handbook are a good starting place, but assume no factors such as those listed above. They are for a rigid tool in a stable part. Such is the case for any tool parameter table, assessing the exact parameters needed for your parts will be an estimation at first, based on the conditions, then fine tuning as you run.

 

High end tooling (Z-Carb, etc.) will always perform better in rigid environments. However, you will notice very little difference from uncoated tooling in situations without satisfactory rigidity, due to vibration and the strength of carbide.

 

The bottom line is this: Your parameters will have to be established on-site, by someone who can fully evaluate the situation. cheers.gif

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I try to use standard tooling wherever possible. Relieving a shank when needed is no problem. I do have a slotting cutter that is custom made for us at about $200 each. But the performance of those blow the doors off of everything else out there... wink.gif

 

BTW, I have done complex 5axis in the past, but not involved currently. I like the little bit of hair I have left.... cuckoo.gif

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