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Reaming Speed???


Sai
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I don't think you can go too slow on rpms, I normally start reamers at 100-200 rpm no matter what the material. feed at 2-3 for harder matals, 5 for aluminum.I will also use g81 cycle. the longer the reamer stays in the hole the more it takes. also I have never indicated a reamer.the reamer will follow the existing hole.

if you do it this way and it still comes out oversize it usually means the reamer is bent.

billy

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I'm with Psychomill and Murlin in that I always run them on the "faster" side. Or so I've been told. wink.gif

 

In 1018 I'd program 70-80 sfm (856-978 rpm) and 2-3 times the feed of a good HSS drill. In this case, anywhere from 10.7-18.3 IPM. I'd probably opt for a letter "N" drill (.302).

 

In a production setting I'd start on the high side and see what happens. If I can nail the size and the finish is acceptable, then that's what I run. Either that, or I try pushing things a little harder to see what the limit is. I can't imagine reaming a number of holes in a production setting at 3-4 IPM.

 

Sai,

I have a formula I use for reaming. It's not based on anything scientific but it hasn't failed me yet. At least... it gives me a baseline to start from.

 

non-ferrous brass, aluminum, etc., I use a feed constant of .024

 

mild steel .020

 

high strength alloys, etc., .016

 

Easy enough to remember?

 

I then take the drill diameter and multiply it by the constant, then multiply that value by 2 or 3 (2-3 times drill feed). That will give us our feed in IPR. Multiply that by the rpm.

 

3/8 reamer in 1018 @ 70 sfm = 713 rpm

.375 x .020 x 3 = .0225

713 x .0225 = 16 ipm

 

Then I go up or down in feed from there.

 

-Chuck

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