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Rqpid override on the machine. I use it on the lathe, a lot. Gives a chance for the tool to cool off and flush the chips off the drill. Mainly for deep drilling of 35% glass filled nylon.
If you hear "chirping sounds" from the top of the machine while running 1000 psi, its a sign your rotary union is going out and needs to be checked.
I will make a BIG mess if it goes. And cost some $$$ to repair the damage.
Im doing a 1/16 drill at 300 psi. works fine.
I use it all the time. Just keep the tank topped off and make sure the coolant is draining from inside. The chips in a Haas are a pain.
On that setup
CARBIDE SQUARE TOOTH ROUGHER
10000 RPM
150 IPM OR BETTER
.500 DIA
.500 DEEP
.250 STEPOVER
COOLANT ON FLOOD
LEAVE .02/.03 FINISH WALLS
.010 FLOOR
They are 3/4 an 1.0 dia roughers
It breaks the chips up without the tool pressure
Just a work of caution.
This is fiberglass material. This stuff get into the air , gets on your skin, and in YOUR LUNGS!!
WEAR PROTECTIVE GEAR AT ALL TIMES. GET A VACUMN THAT HAS A MICRO FILTRATION SYSTEM SO IT DOESN'T GET BACK INTO THE AIR. And use it.
Don't rum your skin during or after use. Wash, Wash , Wash.
It doesn't take much to cause a lot of problems down the road.
Machineguy
Murphy
Go back to your dealer that sold you the indexer. There are a lot of parameters to set when adding a forth to a machine. Its got to be right.
Start there.
Guitar,
Play nice.
Machineguy
Call out a face mill
Edit the tool .
On the first page: Change the 45 deg angle to 0 deg.
Now change the diameters and cutting length.
Go to the second page and set your tool #, speed and feeds.
Save it to your library.
No alarms will happen. Your operator need to pay attention and adjust those comps for every program.
Its good practice to zero all those tool comps out at the end of each program to be safe!!
Also it should be stated in the setup sheet that the values need to be based on how the program is written.
Machineguy
This is a big help guys. In about 2-3 weeks I'll know what the owners want to spring for in new machines.
What I'm looking at is taking on some aluminum plate work. I need to remove material as fast as possible in the rough process. That's means up to 1 in deep pockets with a lot of islands. With a 15000 RPM spindle I can push 200+ in a min. at full depth. I don't want the tool coming out.
This job is about 8000 hrs a year running. That's a min of 2 machines, more likely 3 just to do the work.
So now the wait period.
Thanks all.
Machineguy
Get the information off the motor tag YOu need the frame size, voltage, rpm. frame size should give you the duty cycle required.
Now look up in Granger, and McMaster Carr and see what you can find.
Look at how the motor mounts also.
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