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"then the computer tries to access the floppy drive and I get the error notice dialog that wants your email and after getting out of that dialog.
I get the unhandled exception error and mastercam closes"
We had the same thing in 2 computers (same mcx). I send it to our reseller and he forwarded it to qc. They tryed it (the same file) in mr2 sp1 and x3. No problem. Only one mcx have done this to us....
Advanced multiaxis i Mcam is all i need, i use it for 3axis milling too. It's a little bit difficult to learn but... a good way to get exellent toolpaths.
I think it is a good choice, morph between 2 curves or 2 surfaces. On tool axis conntrol tab, try alternative options. On the roughing tab, try "depth cuts".
I agree with Thad about same settings in different places. I don't like it. I just gived up and let them go to mc.s nc folder and remove them to the right place.
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