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Allan

In-House Solutions
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Everything posted by Allan

  1. I call BS on the 1200deg for 3 months; not sintering anyway; crystal growth possibly. Sounds like this material: Metallized Carbon Corporation offers machineable, resin impregnated, carbon-graphite blanks for companies that need to machine mechanical seal primary rings, radial bearings, thrust bearing, case wear rings, or pump vanes on an emergency basis. The machineable blanks are made from fine-grained, high strength, molded carbon-graphite that is fully impregnated with chemically resistant, thermal setting resin. The material has excellent lubricating qualities when running in low viscosity liquids in the temperature range between -400°F and over 500°F. The blanks are readily machineable with conventional tungsten carbide or diamond tools. Mechanical seal rings, bearings, and vanes machined from these blanks are impervious to high-pressure liquids. The material is dimensionally stable so that mechanical seal ring faces can be polished to one Helium light band flatness, and the flatness is retained indefinitely. The material is chemically resistant to almost all liquids except extremely strong, oxidizing acids and alkalis. Forty-nine standard cylinder sizes are available to cover mechanical seal ring and bearing sizes up to10-15/16 inch outside diameter by 3-1/8 inches long. Blocks 4-5/8 inch wide by 8 inch long by up to 2 inches thick are also available. Two different Metcar, machinable, blank grades are kept is stock to cover a wide range of applications. Those grades include Metcar® Grade M-400, for general duty applications (CS Series Blanks), and Metcar® Grade M-106, for high load, high speed applications (HS Series Blanks). About Metallized Carbon Corporation Since its inception in 1945, Metallized Carbon Corporation has been manufacturing high-quality, dependable bearing solutions for severe operating environments.
  2. Sense make no! BTW: start a new topic; this would be considered hijacking
  3. prpm #Output for start spindle speed = speedrpm if nextdc$ = ltap, "(next operation is rigid tap cycle)" e$ if speed = zero, pbld, n$, *spindle_l, e$ #RPM = '0', output just an 'M05' else, pbld, n$, *sg97, *speed, *spindle_l, pgear, e$ !css_actv$ Change to: prpm #Output for start spindle speed = speedrpm if nextdc$ = 3, [ "(next operation is rigid tap cycle)" e$ n$, *sg97, *speed, e$ ] else, [ if speed = zero, pbld, n$, *spindle_l, e$ #RPM = '0', output just an 'M05' else, pbld, n$, *sg97, *speed, *spindle_l, pgear, e$ ] !css_actv$
  4. That section calls prpm...that is where the spindle speed and M03 comes from. You could limit the call to prpm; but then you need to output the speed here, or some other postblock. Likely best done in the prpm postblock; you will need logic to see if the operation is tap or not. It is too early in the nci to know what the ~opcode$ is so you have to use nextdc$ (next drill cycle) Hope that helps Allan
  5. I've seen Mastercam run reasonable on a i3 with integrated graphics. YMMV
  6. The program number must be set before creating first operaton; otherwise it needs to be set via right click.
  7. The settings on the .003 .005 ect can be set via parameter change on the Milltronics. So when the rotary was added they either did not set the values; or set them to their preferences. Allan
  8. Ron; This is a shot peening application. (No material removal) S_H; ahve you checked out http://octopuz.com/features/ Allan
  9. Apparently the NF thread were changed to UNF in 1949; must be some old guages. There should be less than .0002 difference on PD according to these folks: http://www.ring-plug-thread-gages.com/ti-N-vs-UN.htm
  10. My guess is that the G43 actually calls a macro prg. The macro would do something like IF #8 EQ 99 Do some stuff with the current tool number variable G00 G43 H#(set to the value of the current tool) Z#26 M99 So having a number other than 99 uses that number and using the length offset of 99 will use the current tool; if the current tool is 99 it uses 99. Just a guess, look in your 9000 programs. Allan
  11. Your picture shows an NC precision of .00001" 10 millionths of an inch. The NC precision is intended to be set to the least increment the machine will take; Mills, lathes are always .0001" 1 ten thousands of an inch. From the help menu of the NC Precision setting: NC precision Motion tolerance. This is used in the post to determine the precision of the machine tool. It should be equal to the smallest linear step distance on the machine tool. Use the Truncate option to control whether values are truncated or rounded. The value of this field sets the mtol post variable. So try setting the value to .0001" and see what you get. Allan
  12. So what is your NC Precision set to? The sample file you attached to your post is using a default machine definition "5 axis table head vertical". The default NC Precision for this control definition is the .0001" as I recomended; and I see no rounding issue when posting operation #2. Allan
  13. NC precision in the control definition is likely set to .00001 The post is set up for 4 decimal place. You will want the NC precision set to .0001 Allan
  14. Thread cycle with a grooving tool for front Back side...milling machine
  15. sav_spaces = spaces spaces = 0 35, "602=", " ", 35, "4000", e spaces = sav_spaces If sav_spaces is not defined then simply define it near top of post put in sav_spaces : 0
  16. 6 finish cuts with .1" stepover: id patternrev1.mcx-9
  17. I've got a few questions: There is a metric machine loaded, but part file is in inch. Are you cutting a 24" part or a 24mm part? There is no stock defined in the file; when doing ID work this is a must (that is how Mastercam knows how to retract from part...not thru part) The pattern repeat cycle G73 is no different than using multiple passes in a finishing toolpath other than the code output, so unless you really want the G73 output I would just use a finish toolpath and set the number of cuts. To cut from small diameter to large...chain the geometry opposite to what you currently have. Allan id pattern.mcx-9
  18. My guess is that your opnum variable is not defined, perhaps you want op_id$? Allan
  19. " is it possible to use the pattern turning cycle with id tool path " Yes Attach your Mastercam file and we can take a look, sounds like an issue with your chaining. Allan
  20. Należy skonfigurować narzędzie samoloty na twarzach ci zamierzają wyciąć Witamy na forum Allan
  21. 5 axis circle mill has always had the option of wear for compensation. Likely your machine/control combination does not support cutter compensation in 5 axis. More info please. Allan
  22. mike_f You should be using toolplanes for your operations. You can still have your origin where ever you like. Then your stock models will work no need to rotate any STL's; actually verify will nicely do all operations without any need for stock models. Unless you need the stock model for leftover calculations. The down side for you is that the post will generate a A axis command and you only need an M code. The post can be customized to output your M code and the angle value in brackets fairly easily. Allan
  23. Regening or shading (rendering)? The regening speed is purely CPU. If you have (2) 980Ti GPU's https://www.pny.com/gtx-980ti-6144mb-gddr5-pcie-3-0?sku=VCGGTX980T6XPB-CG I guarantee that it will outperform (1) https://www.pny.com/nvidia-quadro-m4000?sku=VCQM4000-PB Looking at the specs I would say the 980Ti GPU will outperform drastically the Quatro M4000 as is. 256bit VS 384bit for the memory interface 192Gb/s VS 336.5Gb/s for the memory bandwidth IMHO you are paying a premium for the name. They claim that the hardware is better and the drivers are specific for cad, but I have yet to see poor performance from these higher end Geforce gaming cards. YMMV Allan
  24. Solidworks opens the file but complains about a missing file: 29114AA_A01Y_TIR Optic HB WORKINGV3.5.SLDPRT Agreeing to the error opens the file and a rebuild and import into Mastercam works fine. Error is from Solidworks....Not Mastercam. Allan I can post the .mcx-9 if you would like.
  25. Can you zip up the file and attach it here?

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