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I guess there is no reason really, apart from individual preference. For instance when converting imperial to metric or vise versa i use
25.4 as my conversion factor. My manager uses 0.03937, different factors and opposite multiply/divide but same result.
There are a variety of options, below links are just an example after googling back spot facing tool
https://mollart.com/tooling/black-spot-facing
https://www.erixtool.com/front-back-spotfacing
I would suggest backing up Your 'My mastercam' folder in documents and 'Shared mastercam' in public documents.
Once you have re0installed Mastercam copy and replace these 2 folders and everything should be good as far
as settings, machine def and tool libraries are concerned.
Have a look at Mastercam 2021 Tool Designer Tutorial found here
https://my.mastercam.com/learning/tutorials/mastercam/
Once page is loaded use the dropdown to select the 2021 release.
I think Chapter 6 or 7 (2nd to last) of this tutorial covers multi insert tools
When I was an apprentice, some 30 years ago now, my foreman at the time said pretty much the same thing.
His was " After 4 or 5 years in a company if you haven't moved up then you have to move on"
The latter, Mastercam will have the tool Diameter. Your posted code would then have work piece dimsion plus half the cutter diameter.
Does the offset column effect tool diameter or length?
In the tool offset page of the control there should be columns for dia wear offset and length wear offset.
When using wear control in Mastercam then there should be zero tool diameter set in control.
When adjusting for wear offset to remove more material a minus wear is entered into the wear offset for that tool.
So in your case you are measuring .751 then -.001(diametric) in entered into wear offset (This is on A HAAS control)
I don't know if the wear offset on your machine is set radially or diametrically.
I would consider making some of the machines material specific.
You can then load up the tool carousel with the material specific tools. Stack the carousel with common tools.
If you recycle chips i.e. aluminum then chip management becomes streamlined.
Once the plane has been created you can then move the new plane to the part center line. As long as the Y axis passes through the center of the hole you want to machine.
The c-axis will then oreint the hole to 'C 0" (could read as 45 deg or whatever). Then there is very minimal movement in the Y axis when machining these holes.
We have A DS30y here and this is how I handle features like this.
I would consider making planes for each hole with either x or y axis passing through the center of each hole,
origin is still center of part.
The planes you created should then index the c-axis so that the hole center lies on the x-plane.
You can then program each hole using x and y to helix the hole.
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